4.7 Article

Closed-Loop Recycling of Both Resin and Fiber from High-Performance Thermoset Epoxy/Carbon Fiber Composites

期刊

ACS MACRO LETTERS
卷 10, 期 9, 页码 1113-1118

出版社

AMER CHEMICAL SOC
DOI: 10.1021/acsmacrolett.1c00437

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资金

  1. National Natural Science Foundation of China [51873233]
  2. Innovation Group of National Ethnic Affairs Commission of China [MZR20006]
  3. Key R&D Plan of Hubei Province [2020BAB077]
  4. Fundamental Research Funds for the Central Universities [CZP20006, CZQ20009]

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A sustainable approach for closed-loop recycling of resin and fiber from CFRPs was reported, showing that the treated carbon fibers exhibit good performance in preparing composites and can be efficiently recycled.
Currently, only 5% of thermoset carbon fiber reinforced polymer composites (CFRPs) are recycled into lower-value secondary products. Highly efficient closed-loop recycling of both thermoset resin and carbon fiber is a major challenge. Here, we report a sustainable approach for the closed-loop recycling of the resin and fiber from CFRPs. Thiol-functionalized carbon fiber (TCF) obtained by functionalization with a thiol-ended hyperbranched polymer, and then an epoxy-ended degradable hyperbranched polymer (HT3) are used to prepare HT3/TCF composites, which show considerable acid resistance and mechanical performance. The cured composites are controllably depolymerized into monomers and oligomers with high recyclability (89%), which can be utilized to prepare HT3 and the precursor of cross-linked HT3. A total of 100% of the carbon fibers are recovered and reused to fabricate composites without deterioration of performance. The results provide a method for designing high-performance composites and a pathway for high efficiency closed-loop recycling.

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