Investigation of the strengthening mechanism in 316L stainless steel produced with laser powder bed fusion

Of the many benefits of the additive manufacturing process, laser powder bed fusion (L-PBF) has specifically been shown to produce hierarchical microstructures that circumvent the common strength-ductility trade-off. Typically, high strength materials have limited ductility, and vice versa. The L-PBF microstructure, consisting of fine cells, is formed during the rapid solidification of the laser powder bed fusion process. The cell boundaries are often characterized by the segregation of alloying elements and a dislocation network. While there are a number of works describing the strengthening mechanisms in L-PBF-produced 316L, there are still some gaps in understanding the effect of stress-relief and annealing at various annealing temperatures (400, 800 and 1200 degrees C) on the plastic strain accumulation during deformation. In this study, the authors evaluated strain partitioning using electron backscatter diffraction and kernel average misorientation maps. The results show strain partitioning to be dependent on both the annealing temperature and the pre-straining of samples. Further, the results indicated that the dislocation structure was stable until 400 degrees C, whereas at 800 degrees C strain was no longer detected at the cell boundaries. Similarly, after the heat treatment at 800 degrees C, elemental segregation at the cell walls was no longer detectable. Upon straining, the boundaries of as-built and annealed samples at 400 and 800 degrees C registered accumulation of additional strain as compared to the unstrained states. The results demonstrate that even a weak array of dislocations along the cell walls can successfully pin dislocations, albeit at a reduced capability relative to the co-existent dislocation and segregate structures found in microstructures of the as-built and annealed samples at 400 degrees C.

Automated summary

This study examined the characteristics and influencing factors of microstructures produced by laser powder bed fusion, finding that strain partitioning depends on annealing temperature and pre-straining, with dislocation structures and elemental segregation not detectable at 800 degrees Celsius.