Out-of-phase thermomechanical fatigue crack propagation in a steam turbine steel-Modelling of crack closure

Understanding of crack growth behaviour is necessary to predict accurate fatigue lives. Out-of-phase thermomechanical fatigue crack propagation tests were performed on FB2 steel used in high-temperature steam turbine sections. Testing results showed crack closure where the compressive part of the fatigue cycle affected crack growth rate. Crack closing stress was observed to be different, and had more influence on the growth rate, than crack opening stress. Crack growth rate was largely controlled by the minimum temperature of the cycle, which agreed with an isothermal crack propagation test. Finite element models with stationary sharp cracks captured the crack closure behaviour.

Automated summary

Understanding crack growth behavior is crucial for accurate prediction of fatigue lives. Testing out-of-phase thermomechanical fatigue crack propagation on FB2 steel in high-temperature steam turbine sections showed the impact of crack closure on growth rate. The study also found that crack growth rate is mainly controlled by the minimum temperature of the cycle, and finite element models with stationary sharp cracks can capture crack closure behavior.