Review
Engineering, Manufacturing
Alexis Maurel, Antonio Pavone, Gianni Stano, Ana C. Martinez, Eric Macdonald, Gianluca Percoco
Summary: The emergence of conductive extrudable materials has expanded the applications of additive manufacturing to include smart devices, circuits, actuators, and sensors that require electrical power. 3D printing of components dedicated to energy storage, particularly batteries, has also gained interest. This review focuses on extrusion-based 3D printed batteries, which is the most widespread, inexpensive, and simple additive process. The paper introduces the processes and materials of 3D printing batteries, highlights the main manufacturing challenges and proposed solutions, and describes the extrusion-based printers, modifications, printing parameters, and multi-material capabilities needed to print composite components and rechargeable batteries in a single non-assembly step.
VIRTUAL AND PHYSICAL PROTOTYPING
(2023)
Review
Engineering, Environmental
Hyebin Jeong, Jooyoung Jang, Changshin Jo
Summary: This article summarizes the role of the current collector (CC) in battery systems and the problems that exist, with a particular focus on coating methods as a new approach for CC modification. It analyzes the applications of different coating materials and methods in state-of-the-art battery systems.
CHEMICAL ENGINEERING JOURNAL
(2022)
Article
Engineering, Manufacturing
Alexis Maurel, Matti Haukka, Eric MacDonald, Lauri Kivijarvi, Elmeri Lahtinen, Hyeonseok Kim, Michel Armand, Aurelie Cayla, Arash Jamali, Sylvie Grugeon, Loic Dupont, Stephane Panier
Summary: This paper explores the ability to 3D print lithium-ion batteries using specific materials and processes, discussing the advantages and drawbacks of two different additive manufacturing technologies and proposing strategies for optimizing electrochemical performance. The study shows that complex three-dimensional lithium-ion battery designs exhibit enhanced electrochemical suitability at high current densities compared to traditional two-dimensional designs.
ADDITIVE MANUFACTURING
(2021)
Article
Chemistry, Physical
Hongning Chen, Yao Liu, Xuefeng Zhang, Quan Lan, Yue Chu, Yongliang Li, Qixing Wu
Summary: Utilizing carbon felt as the 3D current collector in a single-component slurry based lithium-ion flow battery can significantly decrease slurry viscosity, increase the volume ratio of active materials, and improve volumetric capacity and energy density of the battery. This concept shows potential for minimizing viscosity and maximizing volumetric capacity in slurry based flow batteries.
JOURNAL OF POWER SOURCES
(2021)
Article
Chemistry, Multidisciplinary
Xinlin Huang, Chuang Wang, Chuanfa Li, Meng Liao, Jiaxin Li, Haibo Jiang, Yao Long, Xiangran Cheng, Kun Zhang, Pengzhou Li, Bingjie Wang, Huisheng Peng
Summary: Fiber lithium-ion batteries are a promising power strategy for wearable electronics, but are hindered by low energy densities. A braided fiber current collector was developed to increase the mass fraction of active materials and promote ion transport. The resulting battery had a high energy density of 62 Wh kg(-1) and a specific capacity of 170 mAh g(-1), which was 2 times higher than that of solid copper wire.
ANGEWANDTE CHEMIE-INTERNATIONAL EDITION
(2023)
Review
Chemistry, Physical
Pengcheng Zhu, Dominika Gastol, Jean Marshall, Roberto Sommerville, Vannessa Goodship, Emma Kendrick
Summary: This review article presents six types of materials for current collectors, including Al, Cu, Ni, Ti, stainless steel and carbonaceous materials, and compares them based on five aspects of electrochemical stability, electrical conductivity, mechanical property, density, and sustainability. The effects of three different structures of foil, mesh, and foam as well as two treatments of chemical etching and coating are also discussed, highlighting future opportunities for next-generation lithium-ion batteries.
JOURNAL OF POWER SOURCES
(2021)
Article
Electrochemistry
Srikanth Ponnada, Demudu Babu Gorle, Rapaka S. Chandra Bose, Maryam Sadat Kiai, Meghali Devi, Chikkili Venkateswara Raju, Nilgun Baydogan, Karuna Kar Nanda, Frank Marken, Rakesh K. Sharma
Summary: Compared to traditional lithium-ion batteries, all-solid-state batteries offer improved safety and higher energy and power density. However, the limitations of solid electrolytes and the lack of suitable electrolytes hinder their practical applications. In recent years, 3D printing techniques have played a vital role in constructing solid-state batteries, enhancing their performance and addressing existing challenges and limitations.
BATTERIES & SUPERCAPS
(2022)
Article
Chemistry, Physical
Er-Chieh Cho, Cai-Wan Chang-Jian, Yen-Ju Wu, Szu-Han Chao, Jen-Hsien Huang, Kuen-Chan Lee, Huei Chu Weng, Shih-Chieh Hsu
Summary: The study demonstrates that using graphene-modified Al foils in lithium ion batteries can improve charge/discharge performance and cycling stability.
JOURNAL OF POWER SOURCES
(2021)
Article
Chemistry, Physical
Shengqi Ao, Zhansheng Guo, Yicheng Song, Daining Fang, Yinhua Bao
Summary: Direct ink writing (DIW) is a promising additive manufacturing technique for fabricating shape-customized lithium-ion batteries (LIBs) due to its simplicity, material compatibility, and shapeability. In this study, clog-free printable electrode inks for LIBs were developed using a practical and universal approach with multiple ball-milled processes. The inks showed great printability and rheological properties, and the size of electrode particles and secondary aggregates decreased, resulting in uniform particle distribution in the printed electrodes. The 3D printed electrodes demonstrated stable cycling stability and rate capability, comparable to conventional electrodes.
ACS APPLIED ENERGY MATERIALS
(2022)
Article
Engineering, Environmental
Maosen Jing, Xiaoyong Fan, Shuai Wang, Lulu Zhang, Julong Li, Kaixin Wang, Lei Gou, Donglin Li
Summary: A nanoporous copper with controllable pore size is constructed using a simple and easily scalable strategy, and utilized as the current collector to achieve a nanoporous antimony electrode. This electrode configuration allows for maintaining electrode integrity and good electrical contact while accommodating volume variation. The abundant nanopores also provide rapid transport channels for sodium ions, leading to significant enhancements in long-term cyclability and high-rate capacity.
CHEMICAL ENGINEERING JOURNAL
(2023)
Article
Chemistry, Multidisciplinary
Jichen Jia, Hao Liu, Shenglong Liao, Kai Liu, Yapei Wang
Summary: This article introduces a novel shape-memorized current collector (SMCC) that can effectively prevent battery thermal runaway. The collector has ideal conductivity at normal temperatures and turns insulative at overheating temperatures, enabling the battery to shut down automatically before the occurrence of fire and explosion.
Article
Chemistry, Physical
Meina Liu, Nan Li, Shaoqiang Wang, Yi Li, Ce Liang, Kaifeng Yu
Summary: In this paper, a simple and reliable hydrothermal synthesis strategy was used to prepare high-performance energy storage materials. Spherical MoS2 composite wheat straw cellulose carbon material (MoS2 @WSCC-S) and 3D nanoflower-like MoS2 grown on wheat straw cellulose carbon (MoS2 @WSCC-F) were successfully obtained through the addition of polyvinylpyrrolidone (PVP) and ammonium persulfate (APS) under acidic conditions. The presence of oxygen-containing groups and the pH of the solution play key roles in the formation of flower-like structures.
JOURNAL OF ALLOYS AND COMPOUNDS
(2023)
Article
Nanoscience & Nanotechnology
Chenyi Sun, Yinghui Yang, Xiufang Bian, Rongzhang Guan, Chao Wang, Dujiang Lu, Li Gao, Dongmei Zhang
Summary: The study introduced a 3D Cu host embellished by CuO and SnO2 as a current collector for the Li-metal anode, which effectively addressed the challenges of significant volume variation, unstable interface, and uneven deposition of Li in commercial applications. The resulting 3D CSCC electrode demonstrated excellent cycling performance and deposition morphology, showing potential for use in high-performance Li-metal systems.
ACS APPLIED MATERIALS & INTERFACES
(2021)
Article
Materials Science, Multidisciplinary
Konstantin Pushnitsa, Alexandra Kosenko, Vladislav Chernyavsky, Alexander A. Pavlovskii, Pavel Novikov, Anatoliy A. Popovich
Summary: A novel copper-coated graphite felt is proposed as a current collector for lithium-ion batteries, which can enhance the energy density of the batteries. The copper coating reduces the charge transfer resistance and increases the capacity of the material. This study has significant implications for the development and application of lithium-ion batteries.
Review
Energy & Fuels
Susmi Anna Thomas, Mohan Reddy Pallavolu, Mohammad Ehtisham Khan, Jayesh Cherusseri
Summary: Two-dimensional graphitic carbon nitride (g-C3N4) is similar to graphene and has attracted great interest in electrochemical energy storage. It has unique features such as nitrogen-rich environment, abundant resources, good electronic conductivity, excellent physicochemical stability, fascinating electrochemical stability, and environmental friendliness, making it a promising electrode candidate for high-performance rechargeable batteries. The 2D g-C3N4 electrodes exhibit excellent electrochemical performance in terms of high capacity, high energy density, and long cycle life, which are beneficial for metal-ion batteries. In addition, the large surface area, porous architecture, and thin-layer structural features of these materials are favorable for high performance in metal air batteries.
JOURNAL OF ENERGY STORAGE
(2023)
Article
Acoustics
E. Salloum, O. Maloberti, S. Panier, M. Nesser, P. Klimczyk, J. Fortin
Summary: This study identifies the magneto-mechanical behavior in electromagnetic components and electrical machines by measuring time-dependent acceleration, magnetic field, and induction signals in a Single Sheet Tester. It distinguishes between inertia-induced strain and magnetic-induced strain, analyzing their characteristics at different frequencies relative to the sample's natural frequency, and investigates the effect of excitation harmonics on mechanical response.
JOURNAL OF SOUND AND VIBRATION
(2021)
Article
Engineering, Manufacturing
Alexis Maurel, Matti Haukka, Eric MacDonald, Lauri Kivijarvi, Elmeri Lahtinen, Hyeonseok Kim, Michel Armand, Aurelie Cayla, Arash Jamali, Sylvie Grugeon, Loic Dupont, Stephane Panier
Summary: This paper explores the ability to 3D print lithium-ion batteries using specific materials and processes, discussing the advantages and drawbacks of two different additive manufacturing technologies and proposing strategies for optimizing electrochemical performance. The study shows that complex three-dimensional lithium-ion battery designs exhibit enhanced electrochemical suitability at high current densities compared to traditional two-dimensional designs.
ADDITIVE MANUFACTURING
(2021)
Article
Materials Science, Multidisciplinary
Alexis Maurel, Roberto Russo, Sylvie Grugeon, Stephane Panier, Loic Dupont
Summary: This paper presents the development of an environmentally-friendly lithium-terephtalate/polylactic acid (Li2TP/PLA) composite filament for 3D printing as the negative electrode of a lithium-ion battery. The filament formulation is solvent-free and incorporates synthesized Li2TP particles, PLA polymer powder, poly(ethylene glycol) dimethyl ether, and carbon black to improve printability and electrical performance. A novel route to enhance liquid electrolyte impregnation in 3D-printed electrodes is proposed using slicing software capabilities.
ECS JOURNAL OF SOLID STATE SCIENCE AND TECHNOLOGY
(2021)
Article
Engineering, Electrical & Electronic
M. Nesser, O. Maloberti, E. Salloum, J. Dupuy, S. Panier, C. Pineau, J-P Birat, J. Fortin, P. Dassonvalle
Summary: The purpose of this study is to investigate the impact of ultra-short pulse laser treatments on the magnetic properties of grain-oriented electrical steels. The study proposes adjusted models to estimate the effects of laser treatments on the steel surface and correlates these physical impacts with loss coefficients. The optimization of laser parameters is found to significantly reduce iron loss.
IEEE TRANSACTIONS ON MAGNETICS
(2022)
Article
Microscopy
Romain Roulard, Michel Trentin, Valerie Lefebvre, Francoise Fournet, Ludivine Hocq, Jerome Pelloux, Eric Husson, Christophe Pineau, Loic Dupont, Arash Jamali
Summary: This paper introduces an innovative method for in situ observation of plant cell and tissue surfaces using environmental scanning electron microscopy (ESEM), and describes the development of a suitable accessory for the experiments. Sample-specific configurations and optimized tuning of the ESEM were defined to maintain viability of Arabidopsis and flax seedlings throughout repetitive exposure to imaging conditions. The results demonstrate the potential of ESEM for in situ studies in plant science and provide guidance for researchers to optimize their electron microscopy observation in relevant fields.
Article
Cell Biology
Fabien Miart, Jean-Xavier Fontaine, Gaelle Mongelard, Christopher Wattier, Michelle Lequart, Sophie Bouton, Roland Molinie, Nelly Dubrulle, Francoise Fournet, Herve Demailly, Romain Roulard, Loic Dupont, Arezki Boudaoud, Brigitte Thomasset, Laurent Gutierrez, Olivier Van Wuytswinkel, Francois Mesnard, Karine Pageau
Summary: This study demonstrated a positive relationship between seed oil production and seed coat mucilage extrusion in flax. Transcriptome analysis revealed significant changes in the seed coat during the mid-phase of seed development, potentially involving genes related to mucilage chemical modification and oil synthesis. This integrative biology approach suggests that transcriptional regulations of seed oil and fatty acid metabolism occur in the seed coat during the mid-stage of seed development.
Article
Engineering, Electrical & Electronic
O. Maloberti, P. Dupont, T. Etifier, E. Salloum, M. Ployard, P. Dassonvalle, J. Fortin, S. Panier
Summary: This work investigates a 2-D vector field behavioral model to describe the anisotropic magnetic permeability and losses in Grain-Oriented Electrical Steels (GOES) within quasi-static and magneto-harmonic working conditions. The model considers the effects of non-hysteretic magnetic field, quasi-static hysteresis losses, and dynamic damping eddy field.
IEEE TRANSACTIONS ON MAGNETICS
(2022)
Article
Materials Science, Multidisciplinary
O. Maloberti, E. Salloum, M. L. Ababsa, M. Nesser, S. Panier, P. Dassonvalle, J. Fortin, C. Pineau, J-P. Birat
Summary: This paper discusses the dynamic magnetic properties of soft magnetic materials and the influence of sheet thickness on iron losses. The analysis and experiments were conducted through magnetic measurements and microscopic observations to predict the results and conclusions under different thicknesses.
JOURNAL OF MAGNETISM AND MAGNETIC MATERIALS
(2022)
Article
Chemistry, Physical
Shahryar Manzoor, Israr Ud Din, Khaled Giasin, Ugur Koklu, Kamran A. Khan, Stephane Panier
Summary: Considering the challenges in machining composites, this study numerically evaluated the effects of cutting parameters on thrust force and torque during drilling of glass-fiber-reinforced polymers. A developed model accurately predicted the thrust force and torque profiles, providing useful guidelines for drilling operations to minimize drilling-induced damage. The study also investigated the effect of coefficient of friction and found that higher friction reduced the thrust force.
Article
Multidisciplinary Sciences
Ana C. Martinez, Alexis Maurel, Ana P. Aranzola, Sylvie Grugeon, Stephane Panier, Loic Dupont, Jose A. Hernandez-Viezcas, Bhargavi Mummareddy, Beth L. Armstrong, Pedro Cortes, Sreeprasad T. Sreenivasan, Eric MacDonald
Summary: This study explores the key aspect of achieving fully functional 3D printed electrodes through a precursor approach: a compromise between electrochemical and mechanical performance. In addition, it discusses the gaps that limit the multi-material 3D printing of batteries via the VPP process.
SCIENTIFIC REPORTS
(2022)
Editorial Material
Chemistry, Physical
Alexis Maurel, Ana C. Martinez, Donald A. Dornbusch, William H. Huddleston, Myeong-Lok Seol, Christopher R. Henry, Jennifer M. Jones, Bharat Yelamanchi, Sina Bakhtar Chavari, Jennifer E. Edmunson, Sreeprasad T. Sreenivasan, Pedro Cortes, Eric MacDonald, Cameroun G. Sherrard
ACS ENERGY LETTERS
(2023)
Article
Chemistry, Physical
Taqiyeddine Moumene, Mohamed Kadari, El-habib Belarbi, Noureddine Boudali, Mohamed Said Benyahia, Albert Nguyen Van Nhien, Loic Dupont, Serge Bresson
Summary: In this study, the influence of an ionic liquid (IL) on the structural, optical and morphological properties of ZnO nanoparticles (NPs) is investigated through a comparative study with NPs synthesized by a conventional method. Characterization techniques including X-ray diffraction, infrared spectroscopy, UV-Visible spectrometry and transmission electron microscopy are employed. The results show that the IL reduces the crystallite size as observed by XRD, influences the energy gap of ZnO NPs as evidenced by UV-Vis spectra, and reduces the size of the nanoparticles as observed by TEM. These findings suggest that the IL can be utilized to control the size and properties of ZnO NPs.
JOURNAL OF MOLECULAR LIQUIDS
(2023)
Review
Computer Science, Information Systems
Alexis Maurel, Ana C. Martinez, Sylvie Grugeon, Stephane Panier, Loic Dupont, Pedro Cortes, Cameroun G. Sherrard, Ian Small, Sreeprasad T. Sreenivasan, Eric Macdonald
Summary: High-resolution additive manufacturing enables the production of intricate structures that could revolutionize the fabrication of next-generation batteries. By utilizing vat photopolymerization technology, shape-conformable three-dimensional batteries with improved safety and power performance can be co-designed for specific applications, reducing weight and dead volume. Different approaches such as introducing solid electroactive particles or metal precursors are discussed, along with the impact of thermal post-processing on the electrochemical properties of VPP printed battery components.
