4.7 Article

A two-level optimisation-simulation method for production planning and scheduling: the industrial case of a human-robot collaborative assembly line

期刊

INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH
卷 60, 期 9, 页码 2942-2962

出版社

TAYLOR & FRANCIS LTD
DOI: 10.1080/00207543.2021.1906461

关键词

Production planning and scheduling; optimisation-simulation method; human– robot industrial assembly; mixed-integer linear programming; ‌ discrete-event simulation

资金

  1. UE/FEDER funds through the program COMPETE 2020
  2. FCT-Fundacao para a Cienciae a Tecnologia [POCI-01-0145-FEDER-016418, PTDC/EME-EME/32595/2017, UIDB/00285/2020]
  3. Fundação para a Ciência e a Tecnologia [PTDC/EME-EME/32595/2017] Funding Source: FCT

向作者/读者索取更多资源

In this work, a novel optimisation-simulation methodology based on the Recursive Optimisation-Simulation Approach (ROSA) is developed to provide effective decision-support for integrated production planning and scheduling. Through an industrial case study, the method is shown to generate near-optimal solutions, including batch decision, release schedule of production orders, task allocation to humans or robots, and the number of robots per period.
In this work, a novel optimisation-simulation based on the Recursive Optimisation-Simulation Approach (ROSA) methodology is developed to provide effective decision-support for integrated production planning and scheduling. The proposed iterative approach optimises production plans while satisfying complex scheduling constraints, such as robots' allocation in collaborative tasks. The plans are determined through a two-level MILP model and are iteratively evaluated by a detailed discrete-event simulation model to guarantee capacity-feasible solutions at the scheduling level. Through an industrial case study of a multistage assembly line design collaboratively operated by humans and mobile shared robots, near-optimal solutions comprise lot-sizing decisions, the release schedule of production orders, the allocation of tasks to humans or robots, and the number of robots per period. Moreover, by addressing a set of propositions to assess the methodology, the results highlight the advantages of the hybrid approach to converge into optimised operational decisions and analyse the process dynamics.

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