4.7 Article

Development mechanism and solidification morphology of molten pool generated by laser cladding

期刊

出版社

ELSEVIER FRANCE-EDITIONS SCIENTIFIQUES MEDICALES ELSEVIER
DOI: 10.1016/j.ijthermalsci.2020.106579

关键词

Numerical simulation; Molten pool; Laser cladding; Solidification; Columnar to equiaxed transition

资金

  1. 2016 Green Manufacturing System Integration Project of Ministry of Industry and Information Technology of China [201675514]
  2. Liaoning Provincial Key Laboratory of Large Equipment Intelligent Design and Manufacturing Technology [18006001]
  3. Research on the Theory and Method of Quality Intelligent Control in the Re-manufacturing Process of Waste Mechanical and Electrical Products [51305279]
  4. Program for the Top Young Innovative Talents of Lianoning Revitalization Talent Program [XLYC1807211]
  5. Program for the Top Young and Middle-Aged Innovative Talents of Shenyang [RC190148]

向作者/读者索取更多资源

A new numerical simulation method was proposed and verified to analyze the thermal history and formation of the molten pool, convective pattern, and solidification morphology in laser cladding. The results showed rapid attainment of steady-state in the molten pool, with columnar growth at the bottom, equiaxed crystals at the top, and a transition from columnar to equiaxed crystals occurring in the center.
Due to the complex transient characteristics, it is difficult to directly measure the formation and development of a molten pool formed by laser cladding. Considering the change of thermophysical properties at high temperatures and the coupling between the heat source and the molten pool surface, a new numerical simulation method was proposed and verified. The thermal history and formation of the molten pool, the convective pattern, and the solidification morphology of the cladding have been analyzed. The results show that the molten pool can reach steady-state in a very short time, and both considerable temperature gradient and fast circular convection exist in the molten pool. The bottom of the molten pool mainly showed columnar growth, while the top was equiaxed. Columnar to equiaxed transition occurred at the center of the molten pool.

作者

我是这篇论文的作者
点击您的名字以认领此论文并将其添加到您的个人资料中。

评论

主要评分

4.7
评分不足

次要评分

新颖性
-
重要性
-
科学严谨性
-
评价这篇论文

推荐

Article Materials Science, Coatings & Films

Effect of laser re-melting on geometry and mechanical properties of YCF102 cladding layer

Wenchao Xi, Boxue Song, Zixuan Wang, Tianbiao Yu, Jun Wang, Yuanxing Dai

Summary: This study investigated the effect of laser re-melting on the morphology and mechanical properties of cladding layer, showing that appropriate laser power can improve the morphology and enhance microhardness and wear resistance. Excessive re-melting laser power can lead to defects and deterioration of mechanical properties in the cladding layer.

SURFACE & COATINGS TECHNOLOGY (2021)

Article Materials Science, Ceramics

Predictive modeling and experimental study of generated surface-profile for ultrasonic vibration-assisted polishing of optical glass BK7 in straight feeding process

Tianqi Zhang, Chuang Guan, Chao Zhang, Wenchao Xi, Tianbiao Yu, Ji Zhao

Summary: The study introduced the UVAP method in polishing BK7 optical glass to improve efficiency and quality. A mathematical model considering ultrasonic vibration effects and a new concept of Preston-coefficient distribution function were proposed. Experiments validated the effectiveness of UVAP in achieving higher material removal rate and better surface quality. The research results can be applied for adjusting polishing parameters and trajectory planning for global polishing of workpiece surfaces.

CERAMICS INTERNATIONAL (2021)

Article Engineering, Industrial

Mechanics analysis and predictive force models for the single-diamond grain grinding of carbon fiber reinforced polymers using CNT nano-lubricant

Teng Gao, Changhe Li, Min Yang, Yanbin Zhang, Dongzhou Jia, Wenfeng Ding, Sujan Debnath, Tianbiao Yu, Zafar Said, Jun Wang

Summary: The study compared the mechanical properties of CFRP in flood cooling and dry grinding, and proposed the grinding mechanics with CNT nano-lubricant minimum quantity lubrication. Four sub-models were developed to explain the grinding mechanisms of CFRP under special transversal conditions.

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY (2021)

Article Engineering, Manufacturing

Laser fabricated nickel-based coating with different overlap modes

Yu Zhao, Ying Chen, Tianqi Zhang, Tianbiao Yu

Summary: Different overlap modes during laser cladding were studied for Ni204 cladding layers on 45# steel alloys, showing that the double vertical cross overlap mode can enhance microhardness and wear resistance, as well as optimize microstructure uniformity.

MATERIALS AND MANUFACTURING PROCESSES (2021)

Article Materials Science, Coatings & Films

In-situ NbC reinforced Fe-based coating by laser cladding: Simulation and experiment

Liaoyuan Chen, Tianbiao Yu, Pengfei Xu, Bo Zhang

Summary: In-situ NbC reinforced Fe-based coating was successfully fabricated on carbon steel surface by laser cladding, exhibiting excellent hardness and wear performance due to the reinforced phases and matrix composition.

SURFACE & COATINGS TECHNOLOGY (2021)

Article Materials Science, Ceramics

Material removal profile prediction and experimental validation for obliquely axial ultrasonic vibration-assisted polishing of K9 optical glass

Sheng Qu, Zixuan Wang, Chao Zhang, Zhelun Ma, Tianqi Zhang, Hao Chen, Zhao Wang, Tianbiao Yu, Ji Zhao

Summary: In this study, the obliquely axial UVAP method is introduced, focusing on the fixed point MRP analysis. Theoretical calculations and modeling were conducted to understand the material removal profile and the effects of polishing parameters, such as ultrasonic amplitude and oblique angle, on the polishing efficiency. Experimental results showed good agreement with the proposed numerical model, indicating the potential of improving material removal capability in UVAP through optimizing process parameters.

CERAMICS INTERNATIONAL (2021)

Article Materials Science, Ceramics

Grinding performance oriented experimental evaluation on TiC-Steel cermet with vitrified bond cBN wheel

Xin Chen, Yingdong Liang, Zhengyu Sun, Yu Zhao, Zhelun Ma, Liaoyuan Chen, Tianbiao Yu, Ji Zhao

Summary: The study investigated the grinding performance of TiC-Steel cermet using a customized vitrified bond cBN wheel. Results showed that the main removal modes of TiC-Steel cermet are plastic removal of steel phase and brittle fracture of ceramic phase. Surface roughness parameters increase with grinding depths and decrease with spindle rotation speed, with feed rate having less impact on surface quality. Optimal processing parameters were determined to achieve the best surface quality and lowest grinding force.

CERAMICS INTERNATIONAL (2021)

Article Automation & Control Systems

Effects of CeO2 addition on microstructure and properties of ceramics reinforced Fe-based coatings by laser cladding

Liaoyuan Chen, Yu Zhao, Chuang Guan, Tianbiao Yu

Summary: Adding CeO2 to ceramics reinforced Fe-based coatings can effectively reduce deposition defects, improve microstructure uniformity, microhardness, and wear resistance. The addition of CeO2 reduces cracks and porosities, enhances the bonding performance between the coating and substrate, promotes melting of ceramic particles, and refines the microstructure. The optimum addition of 2.5 wt.% CeO2 results in the highest and most uniform microhardness and smoother worn surface, despite a higher friction coefficient.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2021)

Article Automation & Control Systems

Modeling and analysis of the material removal rate for ultrasonic vibration-assisted polishing of optical glass BK7

Yingdong Liang, Chao Zhang, Xin Chen, Tianqi Zhang, Tianbiao Yu, Ji Zhao

Summary: This paper investigates the material removal mechanism of ultrasonic vibration-assisted polishing of optical glass and establishes a related model. By analyzing the effects of different parameters on the material removal rate, the prediction of material removal profile is achieved, providing a theoretical basis for deterministic material removal and polishing of complex curved surfaces.

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2022)

Article Engineering, Mechanical

In-process stochastic tool wear identification and its application to the improved cutting force modeling of micro milling

Xuewei Zhang, Tianbiao Yu, Pengfei Xu, Ji Zhao

Summary: An improved integrated estimation method based on LSTM network and PF algorithm is proposed in this study to predict tool wear values and progress, leading to the modification of cutting force model. Experimental validation shows that the proposed method enhances the availability and sustainability of micro cutting tools, with a 3.4% increase in prediction accuracy compared to not considering the influence of tool wear.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2022)

Article Engineering, Mechanical

The microstructure and mechanical properties of Co/YCF102 composite coating

Wenchao Xi, Boxue Song, Jinlong Dong, Tianqi Zhang, Tianbiao Yu, Jun Wang

Summary: Laser cladding is used for repairing damaged parts of machine tools due to its advantages, but sometimes the mechanical properties of the coating do not meet process requirements. This study prepared coatings with high microhardness and flexural strength by mixing YCF102 alloy powder with different Co contents. The results showed that an increase in Co content did not result in a monotonic change in microhardness, but significantly improved flexural strength. A Co content of 8 wt% in the mixed powder led to a coating with high microhardness and flexural strength, providing a theoretical and practical basis for future research in laser cladding for machine tool repairs.

RAPID PROTOTYPING JOURNAL (2022)

Article Engineering, Mechanical

Slicing strategy and process of laser direct metal deposition (DMD) of the inclined thin-walled part under open-loop control

Liaoyuan Chen, Tianbiao Yu, Ying Chen, Wanshan Wang

Summary: This study improves the dimensional accuracy of inclined thin-walled parts fabricated by laser direct metal deposition under an open-loop control system through an adaptive slicing method and feedback adjustment of deposition height. Optimizing the defocus amount enables the matching of deposition thickness and adaptive slicing height, resulting in improved dimensional accuracy and a negative feedback of the thin-wall part height.

RAPID PROTOTYPING JOURNAL (2022)

Article Computer Science, Interdisciplinary Applications

An intelligent sustainability evaluation system of micro milling

Xuewei Zhang, Tianbiao Yu, Pengfei Xu, Ji Zhao

Summary: An intelligent system for evaluating sustainability performance of micro milling process is proposed in this paper, using PCA and BP algorithms. By integrating various algorithms and networks, the tool life of micro cutting tools can be predicted more accurately, optimizing the sustainability of the micro milling process.

ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING (2022)

Article Engineering, Manufacturing

Development of the molten pool and solidification characterization in single bead multilayer direct energy deposition

Boxue Song, Tianbiao Yu, Xingyu Jiang, Wenchao Xi, Xiaoli Lin, Zhelun Ma, Zhao Wang

Summary: This study developed and validated a numerical model of multilayer directed energy deposition based on the single-layer directed energy deposition, with the aim of revealing the cladding forming process and solidification structure in this process. The simulation results showed the complex Marangoni convection pattern generated by the surface tension gradient in the melt pool. Additionally, the study found that multilayer directed energy deposition enhanced the penetration effect of the melt pool and resulted in a cross-layer mass transfer different from single-layer directed energy deposition. The study also analyzed the evolution of the multilayer cladding and the shift of its growth orientation, and predicted the relationship between cladding grain size and solidification properties.

ADDITIVE MANUFACTURING (2022)

Article Environmental Sciences

The promotion and application of green remanufacturing: a case study in a machine tool plant

Boxue Song, Xingyu Jiang, Song Wang, Qing Liu, Tianbiao Yu

Summary: Low parts utilization, high resource consumption, and low profit margins are hindering the development of machine tool remanufacturing in China. A case study was conducted on a machine tool manufacturing company to improve the remanufacturing production line, which included remaining life assessment, additive manufacturing, quality monitoring, and reassembly quality control. The new production line reduced energy consumption and water consumption of each remanufactured machine tool and decreased pollutants generated. Despite satisfactory results, machine remanufacturing still faces difficulties in China. Suggestions for promoting remanufacturing in Chinese manufacturing companies were provided based on the case study.

ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH (2023)

Article Thermodynamics

Electrically tunable and switchable perfect infrared absorber based on ENZ material

Yunxia Ma, Fei Liu, Honggang Pan, Hongjian Zhang, Shuxia Yan, Ailing Zhang

Summary: This paper proposes a dynamically tunable and switchable perfect infrared absorber that exhibits excellent electrical regulation performance and high absorptance. The absorption mechanism is explained using a multiple interference model, and it is proven to be polarization insensitive.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)

Article Thermodynamics

Combined effects of inlet conditions and assembly accuracy on Nusselt and friction factors of plate heat exchangers

F. J. dos Santos, G. S. M. Martins, M. Strobel, L. Beckedorff, K. V. de Paiva, J. L. G. Oliveira

Summary: This study investigates the effects of inlet conditions and plate's features on the thermal-flow performance of a gasket plate heat exchanger (GPHE) and assesses the impact of a modified tightening distance on its performance. No systematic study on the combined effects of inlet conditions and assembly accuracy on GPHE performance has been conducted before.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)

Article Thermodynamics

Combined passive enhancement techniques improve the thermal performance of latent heat storage system: A design anomaly?

Alok K. Ray, Dibakar Rakshit, K. Ravi Kumar, Hal Gurgenci

Summary: The low thermal conductivity of phase change materials limits the heat transfer rate and application of latent heat storage systems. This numerical study examines the impact of two passive heat transfer enhancement techniques on the thermal performance of a latent heat storage system. The results show that the orientation and position of the heat transfer fluid tube have significant effects on the charging duration, while the discharging duration remains unchanged. The combined effect of orientation and eccentricity reduces the charging duration, but increases the discharging duration compared to the concentric domain.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)

Article Thermodynamics

Study on numerical model of thermal conductivity of non-aqueous phase liquids contaminated soils based on mesoscale

Yalu Han, Yanlong Wang, Chenyang Liu, Xinmin Hu, Yin An, Zhengcai Li, Jiaxun Jiang, Lizhi Du

Summary: This paper investigates the calculation method of thermal conductivity in NAPLs-contaminated soils. By establishing NAPLs-contaminated soil models and using the Lattice Boltzmann Method (LBM) for calculation, an optimized three-dimensional model with high computational accuracy and efficiency is obtained. The study also finds that saturation and Nz parameters have a significant impact on calculation time, while the thermal conductivity of the two-dimensional model is more sensitive to anisotropy. The influence of porosity and NAPLs content on thermal conductivity should be considered during in-situ thermal desorption.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)

Article Thermodynamics

Large eddy simulation of fire-induced flows using Lattice-Boltzmann methods

Mostafa Taha, Song Zhao, Aymeric Lamorlette, Jean-Louis Consalvi, Pierre Boivin

Summary: For the first time, large-eddy simulations (LES) of the near-field region of large-scale fire plumes were performed using a pressure-based Lattice Boltzmann method (LBM) with low-Mach number approximation. The simulations showed quantitative agreement with experimental data and were consistent with previously-published numerical studies. The study demonstrated the computational efficiency of the proposed LBM solver in tackling fire-induced flows, suggesting LBMs as a good alternative candidate for modeling fire-related problems.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)

Article Thermodynamics

Effect of upstream slot leakage on turbine endwall film cooling characteristics

Weixin Zhang, Yehang Xie, Yuqiang Ding, Zhao Liu, Zhenping Feng

Summary: This study investigated the impact of upstream slot leakage on the endwall film cooling characteristics of turbine blades. Pressure Sensitive Paint (PSP) technology was used to measure the film cooling characteristics, and numerical analysis was conducted to evaluate the aerodynamic performance. It was found that increasing the mass flow ratio of the upstream slot enhanced film cooling, decreased aerodynamic losses, and reduced the strength of passage vortex. However, reducing the distance between the slot and the blade leading edge only enhanced film cooling without affecting the leakage coverage area.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)

Article Thermodynamics

Cooling performance of the hot-rolled seamless steel tube with different jet forms

Rui Zhang, Zhen-lei Li, Yan-sheng Zhang, Dong Chen, Guo Yuan

Summary: This study discusses the heat transfer behavior of different jet forms on steel tubes. The results show that the annular jet performs better in terms of cooling intensity and uniformity. The cooling performances of the two jet forms are similar when the steel tube size is small. Therefore, the planar jet can be considered for smaller diameters due to its simplicity, low cost, and convenience in application.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)

Article Thermodynamics

Thermo-mechanical characteristics of oxide-coated aluminum nano-powder

A. R. Khoei, A. M. Orvati Movaffagh, A. Rezaei Sameti

Summary: This paper presents a comprehensive study on the thermo-mechanical characteristics of oxide-coated aluminum nano-powder. It is found that the thermal conductivity of oxide-coated aluminum nano-powder is significantly lower than that of the bulk aluminum, and it is affected by the density and temperature.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)

Article Thermodynamics

A study on the model of solar radiation transfer in multi-layer glass facade with attached droplets

Yanjin Wang, Jintao Xiong, Lingyu Chen, Zhihai Lv, Qian Wang

Summary: A solar radiation transfer model for spray cooling double skin facade (SC-DSF) is proposed in this study. The model is validated by experimental results and various influence factors are analyzed. The effectiveness of adjusting droplet coverage rate and size is also evaluated.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)

Article Thermodynamics

Quantifying heat losses from experimental setup and their effect on annular channel heat flux using CFD

Bostjan Zajec, Blaz Mikuz, Anil Kumar Basavaraj, Marko Matkovic, Matej Tekavcic, Martin Draksler, Leon Cizelj, Bostjan Koncar

Summary: We have developed an advanced experimental setup to investigate flow and heat transfer in an annular channel. The setup allows heat transfer measurements and flow visualization using a temperature-controlled inner tube. Measurements can be conducted in both single-phase and two-phase flow regimes. The setup ensures a uniform velocity field in the annular channel using specially designed inlet and outlet headers. The inner copper tube is heated by water and contains turbulators for enhanced heat transfer and thermocouples for temperature measurement. A three-dimensional conjugate heat transfer CFD model has been developed and validated to accurately estimate heat losses in the setup. This study demonstrates the importance of numerical simulations in improving the interpretation of complex experimental results.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)

Article Thermodynamics

Numerical investigation and optimal design of transpiration cooling plate structure for gradient porosity

Weijie Chen, Ke Wang, Yongqing Wang, Shantung Tu, Zunchao Liu, Huijuan Su

Summary: In this study, a novel gradient porosity transpiration cooling plate structure (GP-TCPS) is proposed to alleviate heat transfer deterioration caused by non-uniform temperature distribution in transpiration cooling plate structure (TCPS). Computational fluid dynamics (CFD) and response surface method (RSM) were used for qualitative and quantitative analysis of the flow and heat transfer of GP-TCPS. The optimized structure of GP-TCPS significantly improves temperature uniformity, injection pressure, and average cooling efficiency compared to traditional TCPS.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)

Article Thermodynamics

Significance of skin vasodilation for bioheat transfer within transiently heated skin tissue

R. Essam, A. Elsaid, W. K. Zahra

Summary: This study presents a novel bioheat model for simulating heat transfer in skin tissue. The model offers an improved representation of thermal dynamics in the skin and has been validated using numerical solutions and experimental measurements. The study highlights the importance of incorporating vascular inlet parameters and thermal relaxation effects in the thermal profile, and suggests potential applications in thermal therapy and wound healing.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)

Article Thermodynamics

The effect of dimple/protrusion arrangements on the comprehensive thermal performance of variable cross-section rotating channels for gas turbine blades

Dongbo Shi, Tao Xu, Zifeng Chen, Di Zhang, Yonghui Xie

Summary: The cooling structure design of turbine blades is crucial for the safety and reliability of the gas turbine set. This research investigates different arrangement schemes, including dimple/protrusion arrangements, to enhance the cooling performance. The results show that the arrangement scheme with both passes arranged by dimples has the best comprehensive thermal performance.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)

Article Thermodynamics

Parametric analysis of different Al2O3 nanoparticle shapes and expansion angles for sudden expanded tube regarding the first law of thermodynamics

Emrehan Guersoy, Hayati Kadir Pazarlioglu, Mehmet Guerdal, Engin Gedik, Kamil Arslan

Summary: The thermo-hydraulic performance of Al2O3/H2O nanofluid with different nanoparticle shapes flowing in a sudden expansion tube with variable sudden expansion inclination angles and elliptical dimpled fins with different diameters were numerically investigated. The results showed that the nanoparticle shapes, sudden expansion inclination angles, and elliptical dimpled fin have significant impact on the thermo-hydraulic performance. This study reveals the novelty and importance of these factors in the research.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)

Article Thermodynamics

Design and assessment on a bottom-cut shape for latent heat storage tank filled with metal foam

Rukun Hu, Xinyu Huang, Xinyu Gao, Liu Lu, Xiaohu Yang, Bengt Sund

Summary: This study examines the impact of applying bottom cross-cut on PCM's spatial distribution in a horizontal LHTES unit using numerical simulation. The findings show that bottom cross-cut can improve the heat storage rate and natural convection heat transfer gain.

INTERNATIONAL JOURNAL OF THERMAL SCIENCES (2024)