Multi-Objective Optimization of Intermediate Roll Profile for a 6-High Cold Rolling Mill

The multi-objective optimization of the SmartCrown intermediate roll profile for a cold rolling mill was proposed in this paper in order to improve the strip flatness quality. A coupling model of roll profile and strip flatness was established, and the roll gap profile, roll gap crown adjustment range, rolls contact pressure, and strip flatness under different intermediate roll profile parameters were calculated based on the coupling model. The results showed that the roll gap crown adjustment range and rolls contact pressure difference increased with increasing roll profile parameters. The roll profile parameters were multi-optimized based on the non-dominated sorting genetic algorithm II (NSGA-II). The minimum rolls contact pressure difference and maximum roll gap crown adjustment range were taken as the objective function of multi-objective optimization. The optimal roll profile parameters were applied to a six-high five stand tandem cold rolling mills, which improved the flatness quality of the DP780 steel strip.