Analysis and Introduction of Effective Permeability with Additional Air-Gaps on Wireless Power Transfer Coils for Electric Vehicle Based on SAE J2954 Recommended Practice

The wireless power transfer (WPT) method for electric vehicles (EVs) is becoming more popular, and to ensure the interoperability of WPT systems, the Society of Automotive Engineers (SAE) established the J2954 recommended practice (RP). It includes powering frequency, electrical parameters, specifications, testing procedures, and other contents for EV WPT. Specifically, it describes the ranges of self-inductances of the transmitting coil, the receiving coil, and coupling coefficient (k), as well as the impedance matching values of the WPT system. Following the electrical parameters listed in SAE J2954 RP is crucial to ensure the EV wireless charging system is interoperable. This paper introduces a method for adjusting the effective permeability of the ferrite blocks in the standard model, to tune the self-inductance of the coils as well as the coupling coefficient. To guarantee the given values of the self-inductance of the coil and coupling coefficient matched those in the standard, we slightly modified the air-gap between the ferrite tiles in a specific region. Based on this method, it was possible to successfully tune the self-inductance of the transmitting coil and receiving coil as well as the coupling coefficient. The proposed method was verified by simulation and experimental measurements.