Using a novel hierarchical coloured Petri net to model and optimise fleet spare inventory, cannibalisation and preventive maintenance

Spare part availability is crucial to restoring inoperative platforms to the working state. Platforms failing during operation undergo corrective maintenance to replace failed components with spares. To reduce the frequency of this unplanned, corrective maintenance, platforms are inspected periodically and degraded components preventively replaced. Maintenance delays occur when spares are unavailable but cannibalisation can reduce these delays by allowing working components to be removed from inoperative platforms and used to restore other inoperative platforms. Fleets can be deployed across multiple bases that are served by one or more depots. Failed components that cannot be repaired at a base are sent to a depot for repair, along with associated requests for spares, which are satisfied by depot inventories. The management of fleet corrective and preventive maintenance, cannibalisation, spare inventories, provision of spares to bases and depots, and response of the depot to spare requests is a complex problem for fleet maintenance managers and critical to ensuring acceptable fleet performance. This paper presents a novel hierarchical coloured Petri net (HCPN) model of a fleet spare inventory system, which accounts for these issues alongside fleet deployment and mission-oriented operation. The application of the model is demonstrated using case studies of two example fleets.