One-Step Aqueous Spraying Process for the Fabrication of Omniphobic Fabrics Free of Long Perfluoroalkyl Chains

We report on a simple and versatile method for the preparation in one-step of omniphobic textiles, using only aqueous suspensions of silica particles and polyurethane devoid of long perfluoroalkyl chains (C8) that are now legally-banned because of severe environmental concerns. The omniphobic coatings can be applied on different substrates including fabrics, can resist acidic and basic conditions and a moderate number of washing cycles, and repel liquids such as n-octane, dodecane, hexadecane, ethylene glycol, glycerol, olive oil, and water. Analysis of the wetting properties of coated fabrics indicates that the liquid repellence results from the trapping of air in the re-entrant roughness created by aggregates of silica particles, together with the low surface tension of the polyurethane which bears legally accepted short perfluoroalkyl chains (C4). Our study is a significant step forward toward achieving more environmentally-friendly and robust omniphobic textiles.