Article
Engineering, Manufacturing
Rui Li, Zebang Zheng, Mei Zhan, Hongrui Zhang, Xiaolei Cui, Yudong Lei
Summary: The applicability of eight uncoupled ductile fracture criteria was systematically studied and their predictive capabilities were compared and analyzed through numerical simulation and experimental comparison under various stress states.
JOURNAL OF MANUFACTURING PROCESSES
(2022)
Article
Mechanics
Tamilselvan Nambirajan, P. C. Ashwin Kumar, Sahil Aggarwal, Abhishek Gurudutt
Summary: This study extracts 48 specimens from three structural steel grades used in the Indian construction industry and simulates the stress states of ductile fracture initiation. Through testing and numerical modeling, ductile fracture initiation parameters are extracted and a three-dimensional fracture locus is constructed. Additionally, a new ductile fracture model is proposed and compared with existing models, showing better prediction accuracy.
ENGINEERING FRACTURE MECHANICS
(2023)
Article
Materials Science, Multidisciplinary
Nathan Spulak, Jeremy Seidt, Amos Gilat
Summary: The ductile fracture behavior of 2024 aluminum under unequal in-plane biaxial tension and out-of-plane compression is studied using a novel experimental design and numerical simulations. Fracture is observed directly during loading in unbacked specimens and using interrupted testing and acoustic emissions in tests with a backing plate. The plasticity model used in the simulations is validated by matching the simulated response with experimental data, and the equivalent plastic fracture strain is determined for various stress states.
MECHANICS OF MATERIALS
(2023)
Article
Materials Science, Multidisciplinary
Senad Razanica, Lennart B. Josefson, Ragnar Larsson, Torsten Sjogren
Summary: Fracture modeling and experimental validation of Compacted Graphite Iron (CGI) specimens loaded under quasi-static conditions at room temperature are considered. Continuum damage mechanics coupled to plasticity is adopted to describe the evolution of damage. It is shown from the testing and the simulations that plastic strains generally need to be accounted for in order to properly describe the different failure processes of the CGI specimens.
INTERNATIONAL JOURNAL OF DAMAGE MECHANICS
(2021)
Article
Construction & Building Technology
Chenxu Zhuang, Lei Mu, Jinquan Zhang, Ruinian Jiang, Zhe Jia
Summary: Experimental and numerical investigations were conducted to study ductile fracture in A36 steel under various stress states. Correlations between ductility and stress states were identified using different DF models, and the experimental results of AISI 1045 steel were revisited, leading to the conclusion that an appropriate model should have flexible stress triaxiality and Lode parameter dependence as well as asymmetry in relation to the plane of L = 0.
JOURNAL OF MATERIALS IN CIVIL ENGINEERING
(2021)
Article
Engineering, Mechanical
Lihuang Zheng, Zhongjin Wang, Bao Meng, Min Wan
Summary: A unified uncoupled ductile fracture criteria (DFC) that can accurately predict the fracture initiation of both sheet and bulk metals is proposed in this study. The new DFC takes into account multiple void deformation modes and the effects of accelerated void growth and coalescence under high stress triaxiality. Experimental results and comparative studies demonstrate the superiority of the new DFC over other existing DFCs. Due to its high accuracy and flexibility, the new DFC is recommended for use in engineering applications and integration with finite element analysis software.
INTERNATIONAL JOURNAL OF PLASTICITY
(2023)
Article
Mechanics
Xue Yang, Yazhou Guo, Yulong Li
Summary: In this paper, the effects of three stress invariants on material failure are studied, and a new ductile failure criterion that considers the influence of stress triaxiality and normalized third invariant of deviatoric stress tensor is proposed. The new criterion is calibrated with test results on different materials, and it demonstrates high accuracy in predicting failure loci. Comparisons with other criteria show that the proposed criterion has a broader application range for the studied materials.
ENGINEERING FRACTURE MECHANICS
(2023)
Article
Mechanics
Zengli Peng, Haisheng Zhao, Xin Li, Lin Yuan, Tong Zhu
Summary: This study focuses on the ductile fracture behavior of X80 pipeline steel through experimental and numerical approaches. Nineteen experiments are conducted, including uniaxial tension, plain strain tension, pure shear, and shear plus tension/compression. Three fracture modes are observed, and a hybrid testing-FE method is used to determine the post-necking strain hardening curve. Ductile fracture parameters are obtained through parallel computations in Abaqus. The results show that a newly proposed model performs better than the other two calibrated models in terms of stability and accuracy for fracture prediction.
ENGINEERING FRACTURE MECHANICS
(2023)
Article
Engineering, Multidisciplinary
Sina Abrari Vajari, Matthias Neuner, Prajwal Kammardi Arunachala, Andy Ziccarelli, Gregory Deierlein, Christian Linder
Summary: Phase field models for ductile fracture have been widely studied, but most existing methods only consider the effects of plastic deformation and neglect the multi-axial stress states in practical designs. In this work, a thermodynamically consistent phase field method coupled with finite strain plasticity is proposed to address this issue. The Stress-Weighted Ductile Fracture Model (SWDFM) is utilized to capture the coupling between plasticity and stress states. The excellent performance of the SWDFM in predicting ductile crack initiation motivates its incorporation into the phase field approach for predicting crack initiation and propagation.
COMPUTER METHODS IN APPLIED MECHANICS AND ENGINEERING
(2022)
Article
Engineering, Industrial
Takashi Matsuno, Kouta Nakagiri, Tomoko Matsuda, Toshiyuki Tanaka, Takashi Yasutomi, Hiroto Shoji, Mitsuru Ohata
Summary: This study identified the strain/stress range during shearing of conventional and improved AISI-D2 tool steels, and proposed ductile fracture design curves for evaluation. The results indicated the superiority of the improved AISI-D2 steel material, highlighting a drastically large fracture strain compared to high-pressure tensile tests.
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY
(2022)
Article
Engineering, Industrial
Takashi Matsuno, Kouta Nakagiri, Tomoko Matsuda, Toshiyuki Tanaka, Takashi Yasutomi, Hiroto Shoji, Mitsuru Ohata
Summary: The deformation and fracture of tools during the shearing process of ultra-high-strength steel is a serious problem. This study used finite element simulations to evaluate improved tool edge designs and identified the strain/stress range for which no fracture occurs. The effectiveness of the proposed method was confirmed by demonstrating the superiority of the improved AISI-D2 steel material.
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY
(2022)
Article
Engineering, Mechanical
Jafar Albinmousa, Mirco Peron, Nima Razavi, Mohammed Al Hussain, Ahmed Al-Ghanim, Filippo Berto
Summary: The study focuses on the fracture behavior of notched ZK60-T5 magnesium alloy, showing that the presence of notches reduces the ductility of the material. Mechanical tests and SEM observations suggest that the size of shear lips decreases with increasing notch acuity. Using Strain Energy Density (SED) to predict failure loads of differently notched samples, the approach demonstrates high reliability with deviations between theoretical and experimental data often lower than 10%.
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
(2021)
Article
Chemistry, Physical
Felix Rickhey, Seokmoo Hong
Summary: This study investigates the crucial parameter of stress triaxiality (eta) in ductile damage prediction, particularly for anisotropic materials. It presents an alternative method to obtain eta directly from strains, and validates different yield criteria for predicting triaxiality. The findings have significant implications for damage prediction and design in materials.
Article
Engineering, Mechanical
Parmida Abedinimanesh, Faraz Hazinia, Mehdi Ganjiani
Summary: This study investigates the damage growth and fracture locus of specimens with plane anisotropy under different triaxiality. Damage evolution during deformation is achieved using the loading-unloading technique in tensile test. Different stress triaxiality is achieved by changing the geometry of the fracture zone in the simple tension specimen. Three different geometries of aluminum 1100 specimens, including dog-bone, notched, and in-plane shear specimens, were fabricated. The anisotropy behavior was investigated by testing all samples along rolling, diagonal, and transverse directions. The experimental results were validated using a combined experimental-numerical simulation in ABAQUS/Explicit. It was found that anisotropy has no significant effect on fracture strain and damage evolution for aluminum 1100, while stress triaxiality has a significant effect.
JOURNAL OF THE BRAZILIAN SOCIETY OF MECHANICAL SCIENCES AND ENGINEERING
(2023)
Article
Materials Science, Multidisciplinary
Yiqiang Wang, Omar Mohamed, Keren Dunn, Tan Sui, Mutaz Bashir, Peter Cooper, Adomas Lukenskas, Guiyi Wu, Michael Gorley
Summary: The study found that an increase in stress triaxiality caused a significant decrease in the equivalent strain to fracture for CuCrZr alloy, while increasing the applied strain rate had no considerable effects on yield stress and elongation. Fracture surface analysis revealed that void growth and coalescence dominated the failure model for all tests.
JOURNAL OF NUCLEAR MATERIALS
(2021)
Article
Engineering, Mechanical
Tao Wang, Jian-Feng Wen, Yun-Jae Kim, Shan-Tung Tu
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
(2020)
Article
Engineering, Mechanical
Yuhan Wang, Guozhen Wang, Shantung Tu, Fuzhen Xuan
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
(2020)
Article
Engineering, Mechanical
Valery Shlyannikov, Dmitry Kosov, Dmitry Fedorenkov, Xian-Chen Zhang, Shan-Tung Tu
Summary: The investigation focused on crack propagation under creep-fatigue interaction in C(T) specimens of P2M steel, with numerical calculations determining stress-strain state fields and stress intensity factors at the crack front. The experimental results were interpreted using traditional and new cyclic fracture diagrams, showing differences in crack growth behavior under creep-dominated stress intensity factors. The crack growth rate increased monotonically in specimens with the same geometry under creep-fatigue interaction compared to harmonic fatigue, indicating a significant increase in total crack growth rate when fatigue and creep contributions are combined.
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
(2021)
Article
Engineering, Multidisciplinary
Wei Peng, Wenchun Jiang, Qiang Jin, Yu Wan, Yun Luo, Linchang Ren, Kai Zhang, Shan-Tung Tu
Summary: The study investigates the welding residual stresses in a cracked head-cylinder joint of a large rectifying tower. Factors such as welding layer sequence, cover welding direction, and weld reinforcement were found to have significant effects on stress distribution. Unreasonable welding processes and structural discontinuities were identified as the main reasons for cracking, while proper welding techniques and sequences can alleviate stress concentration issues.
INTERNATIONAL JOURNAL OF PRESSURE VESSELS AND PIPING
(2021)
Article
Engineering, Multidisciplinary
J. Z. He, G. Z. Wang, S. T. Tu, F. Z. Xuan
Summary: The study established creep crack initiation time equations for a Cr-Mo-V steel at 566 degrees C under different constraints, and predicted crack initiation times for specimens with different geometries and dimensions under various constraint levels. The predictions aligned well with experimental data and finite element simulations, suggesting the applicability of the methods for high-temperature components under static loads.
INTERNATIONAL JOURNAL OF PRESSURE VESSELS AND PIPING
(2021)
Article
Engineering, Mechanical
Kai Wang, Guozhen Wang, Shantung Tu, Fuzhen Xuan
Summary: This paper investigates the effects of crack sizes, plate geometries, and material properties on the creep fracture mechanics parameter C* for plate structures with semi-elliptic surface cracks under different loads. Creep influence functions Hc were obtained to calculate C* values, which were fitted into equations and verified through finite element calculations. The solutions for C* obtained from these equations are suitable for various crack sizes, plate geometries, and materials.
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
(2022)
Article
Engineering, Mechanical
Kai Wang, Guozhen Wang, Shantung Tu, Fuzhen Xuan
Summary: In this study, the authors investigated the unified creep constraint parameter for plate structures with different surface crack sizes using finite element analysis. They analyzed the effects of material properties, crack sizes, loading modes, and plate thickness on the parameter and proposed a method for assessing the life of cracked plates.
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
(2022)
Article
Nanoscience & Nanotechnology
Xiaofeng Yang, Yongzhi Xi, Chenyun He, Hao Chen, Xiancheng Zhang, ShanTung Tu
Summary: In this study, the enhancing effect of chemical short-range order (SRO) structure on CoCrNi medium-entropy alloy (MEA) was investigated using molecular dynamics simulations of nanoindentation. Results showed a quantitative correlation between SRO parameters and mechanical properties, with strength and hardness of the alloy increasing with higher SRO parameters until reaching a stable value. Additionally, an increase in average hardness and dislocation nucleation force were observed in models with intermediate and stable SRO structures compared to a random solid solution (RSS) state model.
SCRIPTA MATERIALIA
(2022)
Article
Engineering, Mechanical
Le Xu, Run-Zi Wang, Lei He, Xian-Cheng Zhang, Shan-Tung Tu, Hideo Miura, Takamoto Itoh
Summary: Investigations into creep-fatigue life and failure mechanisms are crucial for ensuring structural integrity. This study performed strain-controlled fatigue and creep-fatigue tests at different temperatures and analyzed the microstructure evolution. Results showed that strain energy density had better relevance than ductility in relation to creep failure. A temperature-dependent critical strain energy density and an equivalent failure strain energy density, considering geometric effect, were incorporated into the current energy-based model, enabling scatter in creep-fatigue life within a factor of 1.5. Microstructure observations revealed that multi-slip activations and severe slip interactions were responsible for lifetime reductions under creep-fatigue conditions.
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
(2022)
Article
Engineering, Mechanical
Jinyong Xiao, Guozhen Wang, Fuzhen Xuan, Shantung Tu
Summary: In this study, the relationship between ductile fracture toughness and a new unified constraint parameter A(d)* for bi-material interfaces with different mechanical mismatches was investigated. The results showed that both increasing crack depth and mechanical mismatch level led to a decrease in the J-R curves and fracture toughness of bi-material interfaces. A general correlation equation between fracture toughness and constraint parameter was obtained, which can be used to predict fracture toughness in different material and geometric constraint situations.
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
(2023)
Article
Engineering, Mechanical
Kang-Kang Wang, Jian-Feng Wen, Xian-Xi Xia, Run-Zi Wang, Guo-Dong Zhang, Xian-Cheng Zhang, Shan-Tung Tu
Summary: This study evaluates the damages caused by cyclic loading and high temperature effects and proposes an improved life assessment method. The models based on the LDS rule perform well, and the developed oxidation damage equation improves the accuracy of life prediction. Model selection criteria are recommended to evaluate the prediction capabilities of the models.
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
(2023)
Article
Engineering, Mechanical
Binhan Sun, Xizhen Dong, Jianfeng Wen, Xian-Cheng Zhang, Shan-Tung Tu
Summary: Hydrogen embrittlement is the sudden loss of mechanical property of a material due to the ingress of hydrogen atoms and interactions with the material. The development of microstructure design strategies to mitigate hydrogen embrittlement is challenging due to limited understanding of its fundamental mechanisms. However, recent progress has been made in this field. This article provides an overview of established microstructural approaches to mitigate hydrogen embrittlement in metallic materials, comparing their effectiveness and applicability. The operating mechanisms, advantages, and limitations of these approaches are also discussed to guide future development and successful industrial application.
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
(2023)
Article
Engineering, Mechanical
Chuanyang Lu, Peng Wang, Silu Zheng, Xijia Wu, Rong Liu, Yanming He, Jianguo Yang, Zengliang Gao, Shan-Tung Tu
Summary: To ensure the structural integrity of the nuclear reactor pressure vessel (RPV) during severe accidents, in-vessel retention (IVR) is essential for nuclear power generation as a carbon-neutral energy source. This study develops a simplified deformation-mechanism-based true-stress (DMTS) model to accurately predict the creep behavior and life of SA508 Gr.3 steel, a typical RPV material, above the phase transformation temperatures. Experimental observations show that the simplified DMTS model achieves excellent agreement with the predicted time to specific creep strain and rupture, compared to empirical methods such as Orr-Sherby-Dorn (OSD) and Larson-Miller (LM). Metallurgical examinations are conducted to discuss the controlling deformation mechanisms, providing a physical basis for the model development and application.
FATIGUE & FRACTURE OF ENGINEERING MATERIALS & STRUCTURES
(2023)