4.7 Article

Closed Loop Recycling of Electric Vehicle Batteries to Enable Ultrahigh Quality Cathode Powder

期刊

SCIENTIFIC REPORTS
卷 9, 期 -, 页码 -

出版社

NATURE PUBLISHING GROUP
DOI: 10.1038/s41598-018-38238-3

关键词

-

资金

  1. Department of Energy, National Energy Technology Laboratory [DE-EE0006250]
  2. United States Advanced Battery Consortium LLC (USABC LLC)
  3. agency of the United States Government
  4. USABC LLC

向作者/读者索取更多资源

The lithium-ion battery (LIB) recycling market is becoming increasingly important because of the widespread use of LIBs in every aspect of our lives. Mobile devices and electric cars represent the largest application areas for LIBs. Vigorous innovation in these sectors is spurring continuous deployment of LIB powered devices, and consequently more and more LIBs will become waste as they approach end of life. Considering the significant economic and environmental impacts, recycling is not only necessary, but also urgent. The WPI group has successfully developed a closed-loop recycling process, and has previously demonstrated it on a relatively small scale 1 kg spent batteries per experiment. Here, we show that the closed-loop recycling process can be successfully scaled up to 30 kg of spent LIBs from electric vehicle recycling streams, and the recovered cathode powder shows similar (or better) performance to equivalent commercial powder when evaluated in both coin cells and single layer pouch cells. All of these results demonstrate the closed-loop recycling process has great adaptability and can be further developed into industrial scale.

作者

我是这篇论文的作者
点击您的名字以认领此论文并将其添加到您的个人资料中。

评论

主要评分

4.7
评分不足

次要评分

新颖性
-
重要性
-
科学严谨性
-
评价这篇论文

推荐

Article Chemistry, Multidisciplinary

Bioinspired Temperature Regulation in Interfacial Evaporation

Modi Jiang, Qingchen Shen, Jingyi Zhang, Shun An, Shuai Ma, Peng Tao, Chengyi Song, Benwei Fu, Jun Wang, Tao Deng, Wen Shang

ADVANCED FUNCTIONAL MATERIALS (2020)

Article Nanoscience & Nanotechnology

Stabilized Lithium, Manganese-Rich Layered Cathode Materials Enabled by Integrating Co-Doping and Nanocoating

Panawan Vanaphuti, Yangtao Liu, Xiaotu Ma, Jinzhao Fu, Yulin Lin, Jianguo Wen, Zhenzhen Yang, Yan Wang

Summary: The study successfully integrated Na/F co-doping and AlF3 coating on LMR cathode materials to enhance their electrochemical performance and ionic conductivity, while alleviating structural degradation and metal dissolution issues. This represents a new strategy to improve structural homogeneity and moves closer to commercial viability.

ACS APPLIED MATERIALS & INTERFACES (2021)

Article Multidisciplinary Sciences

Current and future lithium-ion battery manufacturing

Yangtao Liu, Ruihan Zhang, Jun Wang, Yan Wang

Summary: Lithium-ion batteries have seen rapid growth in their application fields and market share in modern society, with significant achievements in material research. However, there is a lag in research on manufacturing processes, leading to hidden issues in production.

ISCIENCE (2021)

Article Chemistry, Physical

A universal etching method for synthesizing high-performance single crystal cathode materials

Xiaotu Ma, Panawan Vanaphuti, Jinzhao Fu, Jiahui Hou, Yangtao Liu, Ruihan Zhang, Sungyool Bong, Zeyi Yao, Zhenzhen Yang, Yan Wang

Summary: NMC cathode materials are popular for their high energy density and low cost, but concerns over stability and safety have limited their practical applications. By using a universal etching approach to synthesize single-crystal cathode materials, researchers have found significant improvements in rate performance and capacity retention compared to polycrystalline cathode materials. This alternative approach offers potential for high energy density and cycle stability in the next generation of lithium-ion batteries.

NANO ENERGY (2021)

Article Chemistry, Physical

Valence Effects of Fe Impurity for Recovered LiNi0.6Co0.2Mn0.2O2 Cathode Materials

Ruihan Zhang, Yadong Zheng, Panawan Vanaphuti, Yangtao Liu, Jinzhao Fu, Zeyi Yao, Xiaotu Ma, Mengyuan Chen, Zhenzhen Yang, Yulin Lin, Jianguo Wen, Yan Wang

Summary: The study demonstrates that iron impurities with different valence states and concentrations have varying effects on the obtained LIBs cathodes, with Fe3+ impurities leading to decreased performance and Fe2+ impurities potentially improving the electrochemical properties. The valence and concentration of iron impurities should be carefully considered and controlled during the recycling process design for spent LIBs.

ACS APPLIED ENERGY MATERIALS (2021)

Editorial Material Chemistry, Multidisciplinary

Li-ion battery recycling challenges

Xiaotu Ma, Luqman Azhari, Yan Wang

Summary: Given the increasing electrification of vehicles and the mass generation of spent lithium-ion batteries, recycling of LIBs is crucial. However, industrial-level recycling is challenging due to various factors that make large-scale recycling difficult while maintaining economic viability. Addressing these challenges and providing guidance towards solutions and future work is essential.
Article Chemistry, Physical

Recycled cathode materials enabled superior performance for lithium-ion batteries

Xiaotu Ma, Mengyuan Chen, Zhangfeng Zheng, Dennis Bullen, Jun Wang, Chloe Harrison, Eric Gratz, Yulin Lin, Zhenzhen Yang, Youtian Zhang, Fan Wang, David Robertson, Seoung-Bum Son, Ira Bloom, Jianguo Wen, Mingyuan Ge, Xianghui Xiao, Wah-Keat Lee, Ming Tang, Qiang Wang, Jinzhao Fu, Yubin Zhang, Bryer C. Sousa, Renata Arsenault, Peter Karlson, Nakia Simon, Yan Wang

Summary: Recycled LiNi1/3Mn1/3Co1/3O2 demonstrates superior rate and cycle performance, outperforming commercial materials and providing a green and sustainable solution for spent lithium-ion batteries.
Article Chemistry, Multidisciplinary

Achieving High Stability and Performance in P2-Type Mn-Based Layered Oxides with Tetravalent Cations for Sodium-Ion Batteries

Panawan Vanaphuti, Zeyi Yao, Yangtao Liu, Yulin Lin, Jianguo Wen, Zhenzhen Yang, Zimin Feng, Xiaotu Ma, Anna C. Zauha, Yan Wang, Yan Wang

Summary: P2-type sodium-manganese-based layered cathodes show potential for replacing Li-ion batteries in certain applications. A cobalt-free P2-Na0.72Mn0.75Li0.24X0.01O2 (X = Ti/Si) cathode with high sustainability is developed, which exhibits outstanding capacity and voltage retention. The presence of Ti acts as a protective layer to alleviate side reactions, while Si regulates the local electronic structure and suppresses oxygen redox activities. The cathode also shows superior cycle performance and inhibits microcracking and planar gliding within the particles, making it a promising candidate for high-performance low-cost sodium-ion batteries.
Article Chemistry, Multidisciplinary

Direct upcycling of mixed Ni-lean polycrystals to single-crystal Ni-rich cathode materials

Xiaotu Ma, Jiahui Hou, Panawan Vanaphuti, Zeyi Yao, Jinzhao Fu, Luqman Azhari, Yangtao Liu, Yan Wang

Summary: A new direct upcycling process is proposed, which converts spent polycrystalline Ni-lean cathodes into single-crystal Ni-rich cathodes using a one-step molten salt method. This method can be applied to mixed cathode streams without additional sorting and separating steps. The obtained upcycled cathode materials exhibit improved capacity and stability, demonstrating a pathway towards the sustainable development of LIBs.
Article Chemistry, Physical

Modeling assisted synthesis of Zr-doped Li3-xIn1-xZrxCl6 with ultrahigh ionic conductivity for lithium-ion batteries

Jinzhao Fu, Songge Yang, Jiahui Hou, Luqman Azhari, Zeyi Yao, Xiaotu Ma, Yangtao Liu, Panawan Vanaphuti, Zifei Meng, Zhenzhen Yang, Yu Zhong, Yan Wang

Summary: All-solid-state lithium-ion batteries (ASSLBs) are considered crucial for future energy storage due to their high energy density and exceptional safety. However, current solid-state electrolytes (SSEs), such as oxides and sulfides, suffer from limited ionic conductivity or chemical stability. In contrast, halide-based SSEs show promise as they possess high conductivity, stability, and compatibility with cathode materials. This research utilizes computational simulations and experimental verification to identify zirconium as a suitable dopant for Li3InCl6, resulting in the highest reported ionic conductivity among halide SSEs at 5.82 x 10(-3) S cm(-1) at room temperature. The synthesized Li2.75In0.75Zr0.25Cl6 is then used in an ASSLB, which exhibits a high initial capacity of 129.3 mAh center dot g(-1). Overall, this work showcases an effective approach for the development of halide SSEs with improved stability and conductivity through the integration of computational modeling and experimental validation.

JOURNAL OF POWER SOURCES (2023)

Article Chemistry, Physical

Roll-to-roll solvent-free manufactured electrodes for fast-charging batteries

Yangtao Liu, Xiangtao Gong, Chinmoy Podder, Fan Wang, Zeyuan Li, Jianzhao Liu, Jinzhao Fu, Xiaotu Ma, Panawan Vanaphuti, Rui Wang, Andrew Hitt, Yavuz Savsatli, Zhenzhen Yang, Mingyuan Ge, Wah-Keat Lee, Bryan Yonemoto, Ming Tang, Heng Pan, Yan Wang

Summary: In response to the demand for LIBs, a solvent-free manufacturing technology is demonstrated to avoid toxic organic solvents and improve electrode structures. The dry-printed (DP) electrodes have lower tortuosity, allowing for better rate performance and higher capacity retention compared to slurry cast (SL) electrodes. The coating layer on active materials in DP cells prevents side reactions and prolongs cycle life. This roll-to-roll manufacturing process has immense potential for scalable and efficient battery production.
Review Materials Science, Multidisciplinary

Morphology controlled performance of ternary layered oxide cathodes

Zifei Meng, Xiaotu Ma, Luqman Azhari, Jiahui Hou, Yan Wang

Summary: This review focuses on the relationship between the morphology of ternary layered oxide cathode materials and their electrochemical performance. The effects of morphology on Li-ion diffusion and stability are summarized. The recent advances in the development of cathode materials with different morphologies are also discussed, along with future perspectives for the design of cathode materials with optimized morphologies to promote their commercialization and fundamental research.

COMMUNICATIONS MATERIALS (2023)

Article Chemistry, Multidisciplinary

A green closed-loop process for selective recycling of lithium from spent lithium-ion batteries

Jiahui Hou, Xiaotu Ma, Jinzhao Fu, Panawan Vanaphuti, Zeyi Yao, Yangtao Liu, Zhenzhen Yang, Yan Wang

Summary: This research presents a sustainable lithium recovery process that efficiently recovers lithium from spent lithium-ion batteries and separates it from other valuable metals. Compared to conventional hydrometallurgical processes, this method is more cost-effective.

GREEN CHEMISTRY (2022)

Article Electrochemistry

Upgrading the Performance and Stability of Lithium, Manganese-Rich Layered Oxide Cathodes with Combined-Formic Acid and Spinel Coating Treatment

Panawan Vanaphuti, Luqman Azhari, Xiaotu Ma, Yangtao Liu, Jiahui Hou, Geoffrey A. Tompsett, Zhenzhen Yang, Yan Wang

Summary: Dual surface modification with formic acid washing and spinel coating improves the electrochemical performance and cycling stability of Li, Mn-rich cathode materials (LMR). Higher temperature can degrade the performance by removing the spinel coating. This study provides an alternative strategy to overcome the shortcomings of LMR cathode materials.

BATTERIES & SUPERCAPS (2022)

Article Chemistry, Physical

Building a spontaneously formed and self-healing protective layer with an F-rich electrochemically active organic molecule for ultra-stable Li metal batteries

Zeyi Yao, Jinzhao Fu, Yangtao Liu, Jiahui Hou, Panawan Vanaphuti, Xiaotu Ma, Ruihan Zhang, Zhenzhen Yang, Yan Wang

Summary: By utilizing TFBQ as an additive, a F-rich interface layer is formed on the Li metal surface, providing a powerful self-healing ability. The research achieves impressive full cell performance, showing potential for enhancing Li metal protection and battery stability.

SUSTAINABLE ENERGY & FUELS (2021)

暂无数据