Rigid double-stranded siloxane-induced high-flux carbon molecular sieve hollow fiber membranes for CO2/CH4 separation

Carbon molecular sieve (CMS) membranes are a promising candidate for natural gas processing due to their peculiar pore structure-induced excellent separation performance. Formulating ultrathin, defect-free CMS hollow fiber membranes is, however, still challenging due to damage on porous sub-structures induced by thermal relaxation of polymer chains during pyrolysis. Herein, we report a new methodology enabling high separation performance and good plasticization resistance in CMS fiber membranes by uniform integration of double-stranded polysilsesquioxanes into the polyimide matrix. Our polyimide/ladder-structured polysilsesquioxane CMS fibers substantially enhanced CO2 permeance by as much as 546% compared to the precursor fiber analogues due to the thin molecular sieve selective layer. Also, poly(dimethylsiloxane) coating delayed physical aging, still showing a high CO2 permeance of 354 GPU with CO2/CH4 selectivity of 56 after 72 days of aging. Furthermore, they exhibited excellent plasticization resistance up to a CO2 partial pressure of 13.2 bar with CO2/CH4 separation factor of 74 for an equimolar CO2/CH4 feed mixture.