Article
Engineering, Multidisciplinary
Mahboubeh Najafi, Mehdi Dehghan
Summary: In this work, two-dimensional dendritic solidification is simulated using the meshless Diffuse Approximate Method (DAM). The Stefan problem is studied through the phase-field model, considering both isotropic and anisotropic materials for comparisons. The effects of changing some constants on the obtained patterns are investigated.
ENGINEERING ANALYSIS WITH BOUNDARY ELEMENTS
(2023)
Review
Multidisciplinary Sciences
S. Akamatsu, S. Bottin-Rousseau, V. T. Witusiewicz, U. Hecht, M. Plapp, A. Ludwig, J. Mogeritsch, M. Serefoglu, N. Bergeon, F. L. Mota, L. Sturz, G. Zimmermann, S. McFadden, W. Sillekens
Summary: This article reviews recent in situ solidification experiments using nonfaceted model transparent alloys in science-in-microgravity facilities onboard the International Space Station. Through innovative optical videomicroscopy imaging techniques and microgravity environment, the formation process of solidification microstructures and their growth patterns can be directly analyzed and compared with numerical simulations. The findings provide important insights into multiphase growth patterns in alloys and different types of structures.
Article
Materials Science, Multidisciplinary
Ahmed Munawar, Varda Sadeeda, Varda Asif, Ali Jafri, Fatima Nisar, Mareike Wegener, Jing Su, Florian Kargl
Summary: In this study, container-less solidification of hyper-eutectic Ni-Sn alloy was investigated using the electromagnetic levitation technique. The effect of undercooling on the microstructure and mechanical properties was studied. High-speed video-imaging was used to determine the growth velocities, which showed a step change with increasing undercooling. Different microstructures, including pro-eutectic phase, lamellar eutectic structure, divorced eutectic microstructure, and α-Ni precipitates within β-Ni3Sn dendrites, were observed at different undercoolings. Microhardness testing and nano-indentation were conducted to measure the hardness and strength of individual phases in the microstructure.
METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE
(2023)
Article
Materials Science, Multidisciplinary
Ahmed Munawar, Sadeeda, Varda Asif, Ali Jafri, Fatima Nisar, Mareike Wegener, Jing Su, Florian Kargl
Summary: In this study, the container-less solidification of hyper-eutectic Ni-Sn alloy was performed using the electromagnetic levitation technique. The effect of undercooling on the microstructure and mechanical properties was investigated. The growth velocities were determined and a step change in growth velocities was observed with increasing undercooling. Different microstructures were observed at different undercoolings, and hardness testing revealed higher strength for the lamellar phase compared to the non-lamellar phase.
METALLURGICAL AND MATERIALS TRANSACTIONS A-PHYSICAL METALLURGY AND MATERIALS SCIENCE
(2023)
Article
Materials Science, Multidisciplinary
T. Isensee, D. Tourret
Summary: In this study, a multi-scale Dendritic Needle Network (DNN) model is introduced to simulate the effects of buoyant flow on crystal growth dynamics and microstructure selection in directional solidification. By comparing with experimental and phase-field simulation results under different alloy compositions and growth conditions, it is found that the average liquid flow velocity and primary dendrite arm spacing play important roles in the oscillatory growth behavior.
Article
Materials Science, Multidisciplinary
P. K. Galenko, L. Toropova, D. Alexandrov, G. Phanikumar, H. Assadi, M. Reinartz, P. Paul, Y. Fang, S. Lippmann
Summary: According to thermodynamics, the crystal growth velocity is expected to increase monotonically with increasing undercooling. However, Al-rich Al-Ni alloys exhibit an anomalous solidification behavior where the solid-liquid interface velocity slows down as the undercooling increases. Recent microgravity experiments on the International Space Station (ISS) have confirmed this unexpected trend in solidification kinetics and observed multiple nucleation events.
Article
Materials Science, Multidisciplinary
Liang Qiao, Shuangming Li, Xin Cao, Hong Zhong, Yumin Wang
Summary: The anisotropy of solid-liquid interface energy plays a fundamental role in dendritic morphology and pattern selection during solidification. Different dendritic morphologies are observed in Al-3 wt% Mg single crystals along different crystal orientations. A non-regular dendritic pattern selection map is constructed to explain the occurrence of different dendrites during alloy solidification.
Article
Chemistry, Physical
W. Liu, S. Sha, X. Cai, H. P. Wang
Summary: Inconel 600 alloy was observed under highly undercooled conditions with real-time monitoring of its S/L interface migration. The dendritic growth velocity and S/L interface migration were found to be strongly influenced by the degree of undercooling. The strengthening mechanism of the alloy is mainly attributed to the formation of sub grain boundaries and annealing twins, leading to an increase in yield strength with enhanced undercooling.
JOURNAL OF ALLOYS AND COMPOUNDS
(2021)
Article
Chemistry, Physical
Chao Chen, Jingxia Sun, Aimin Diao, Yanhong Yang, Jinguo Li, Yizhou Zhou
Summary: In a novel casting with complex solidification path during directional solidification, investigations were conducted on dendritic growth through experiments and simulations. Different dendrite deformations were found in the side strip and the corner, caused by differential thermal shrinkage. Local strip deformation above each platform led to cumulative deviation of dendrite direction in the entire strip.
JOURNAL OF ALLOYS AND COMPOUNDS
(2022)
Article
Mechanics
Qing Xia, Gangming Sun, Junseok Kim, Yibao Li
Summary: The lack of a multi-scale theoretical model poses challenges for prediction in filament-based material extrusion in 3D printing. This paper proposes a multi-scale system to describe the fused deposition process, coupled with conductive heat transfer and dendritic solidification models. The system is capable of simulating material state at macro- and micro-scales and capturing multiple physical phenomena.
Article
Physics, Multidisciplinary
Murali Uddagiri, Pankaj Antala, Oleg Shchyglo, Ingo Steinbach
Summary: A scientific benchmark test is conducted for a multi-phase-field model with double-obstacle potential by performing three-dimensional simulations of dendritic growth under directional solidification. The study explores the effects of key numerical parameters on the dendrite tip operating state, discusses uncertainties in the choice of effective interface mobility, and adapts a sharp phase-field model to achieve better convergence with reduced computational cost.
Article
Crystallography
Laszlo Sturz, Martin Hamacher, Gerhard Zimmermann
Summary: The effect of the composition of hypoeutectic NPG-DC alloy on nucleation and microstructure kinetics during alloy solidification in low gravity conditions was investigated. Two alloys with different compositions were solidified to obtain equiaxed dendritic microstructures, and their evolution was characterized. Significant differences in the results for the two compositions were found, which are related to temperature and concentration dependent solid-liquid interfacial properties.
JOURNAL OF CRYSTAL GROWTH
(2023)
Article
Materials Science, Multidisciplinary
Zhang Yalong, Li Xin, Xie Hui, Wei Xin
Summary: Mg3Sb2 crystals were successfully prepared by directional solidification method. The critical velocity of planar interface can inhibit the precipitation of Sb phase. The microstructure analysis shows that the quantity of Mg vacancies can be effectively reduced, thereby improving the thermoelectric performance. The grain boundary eliminated and Ag doping increase the carrier mobility and concentration of Mg3Sb2 crystal. The maximum electric conductivity obtained is 309 S center dot cm(-1) at the testing temperature range of 300-800 K, while maintaining a high Seebeck coefficient. The developed method provides a new path for the performance optimization of Mg3Sb2-based thermoelectric materials and high-performance ternary Mg-3(Sb, Bi)(2) alloy.
RARE METAL MATERIALS AND ENGINEERING
(2023)
Article
Thermodynamics
Haotian Huang, Jianhua Fan, Jianquan Lin, Qian Zhao, Yuyue Zhang, Yimin Xiao
Summary: This study used the implicit finite difference method to establish a two-dimensional PCM heat transfer model that considers the crystal growth process in detail. The results show that a large supercooling degree will accelerate the heat release rate of the PCM heat exchanger after the crystallization is triggered, while increasing the initial PCM temperature will reduce the sharp increase in the outlet temperature of the heat transfer fluid caused by crystallization.
APPLIED THERMAL ENGINEERING
(2022)
Article
Chemistry, Multidisciplinary
Alexandra Popescu, Martin P. Bellmann, Daniel Vizman
Summary: Numerical studies were conducted on the temperature and oxygen distributions during the Czochralski growth of 8-inch diameter silicon single crystals for photovoltaic applications. The results suggest that oxygen concentration is more sensitive to changes in crucible rotation rate than temperature, indicating a correlation between oxygen concentration and rotation rate.
Article
Engineering, Mechanical
Xiaobin Yu, Xin Lin, Hua Tan, Yunlong Hu, Shuya Zhang, Fencheng Liu, Haiou Yang, Weidong Huang
Summary: This study demonstrates that different heat treatments on LDED IN718 can alter its microstructural characteristics and affect its FCG resistance. By carefully selecting heat treatment conditions, the FCG threshold of IN718 can be significantly increased, making it comparable to wrought IN718.
INTERNATIONAL JOURNAL OF FATIGUE
(2021)
Article
Chemistry, Physical
Tongxin Zhang, Lilin Wang, Zhijun Wang, Junjie Li, Jincheng Wang
Summary: This paper presents an in situ study on the solid/liquid interface morphology evolution of directionally solidified single crystal ice in PVA solutions, revealing multifaceted and V-shaped lamellar morphologies for the first time. Quantitative characterizations on lamellar spacing, tilt angle, and tip undercooling of lamellar ice platelets provide a clearer insight into the ice growth habit in polymeric aqueous systems, suggesting significant impact on future design and optimization in porous biomaterials.
JOURNAL OF PHYSICAL CHEMISTRY B
(2021)
Article
Nanoscience & Nanotechnology
Shuya Zhang, Xin Lin, Lilin Wang, Xiaobin Yu, Haiou Yang, Liming Lei, Weidong Huang
Summary: Optimizing microstructure is crucial to enhance high temperature stress rupture properties of SLM-built IN718 alloy. In this study, gamma '' precipitate coarsening and grain size distribution were found to significantly affect rupture life and uniform elongation. Different deformation mechanisms were observed in specimens aged for different durations, with the specimen aged for 8 hours showing the best comprehensive stress rupture properties. Further strategies for improving stress rupture properties were suggested based on comparisons with forged-IN718.
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING
(2021)
Article
Materials Science, Multidisciplinary
Tuo Qin, Xin Lin, Jun Yu, Meng Wang, Pengfei Guo, Jiaqiang Li, Yufeng Zhang, Jianrui Liu, Shaoli Zhang, Weidong Huang
Summary: The study systematically investigated the effects of different heat treatments on the electrochemical behavior of Ti-6Al-4V alloy, showing that the annealed sample had better corrosion resistance and passivation film stability. Additionally, the uniform distribution of elements was found to play a significant role in the formation of passivation films.
Article
Nanoscience & Nanotechnology
Shuya Zhang, Xin Lin, Lilin Wang, Xiaobin Yu, Yunlong Hu, Haiou Yang, Liming Lei, Weidong Huang
Summary: The microstructures and mechanical properties of Inconel 718 (IN718) alloy fabricated by selective laser melting (SLM) are evaluated under different conditions, with strengthening mechanisms including grain boundary, solid solution, precipitation, and dislocation strengthening. The strength is consistently higher in the horizontal direction than in the vertical direction, attributed to differences in dislocation density, effective grain size, and Taylor factor.
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING
(2021)
Article
Nanoscience & Nanotechnology
Chao Wang, Xin Lin, Lilin Wang, Shuya Zhang, Weidong Huang
Summary: 316L stainless steel fabricated by selective laser melting (SLM) has excellent corrosion resistance and high strength at cryogenic temperature, attributed to its unique microstructure with columnar grain structure and intragranular cellular structure. The mechanical properties at low temperature indicate that horizontal specimens have slightly better performance compared to vertical specimens.
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING
(2021)
Article
Metallurgy & Metallurgical Engineering
Yang Hai-ou, Zhang Shu-ya, Lin Xin, Hu Yun-long, Huang Wei-dong
Summary: The laser power and scanning speed significantly influence the width and height of single-track clads of Inconel 625 alloy, predicting the grain morphology during the LSF process and affecting the formation of Laves phase. Optimizing the processing parameters can achieve the minimum residual tensile stress as demonstrated by Vickers indentation.
JOURNAL OF CENTRAL SOUTH UNIVERSITY
(2021)
Article
Metallurgy & Metallurgical Engineering
Yu Jun, Song Ye-pan, Lin Xin, Cao Zhen-jie, Zeng Quan-ren, Wang Jun-jie, Huang Wei-dong
Summary: The study investigates the application of mixed powders with different mass fractions in laser additive repairing to ensure the performance and functionality of the repaired part. By increasing the mass fraction of TA15 in the mixed powders, the performance of TA15 forgings can be improved. The Ti6Al4V-70%TA15 powder is recommended as the most suitable candidate for laser additive repairing of TA15 forgings.
JOURNAL OF CENTRAL SOUTH UNIVERSITY
(2021)
Article
Physics, Condensed Matter
Tongxin Zhang, Zhijun Wang, Lilin Wang, Junjie Li, Jincheng Wang
Summary: The freezing behavior of polymer solutions, especially the planar instability during unidirectional freezing, was found to exhibit a global instability mode different from typical diffusion-controlled planar instability shown in ionic solutions. The solute recoil of polymer solutions deviated significantly from predictions of traditional models, revealing complex physics behind the freezing process. These results are believed to promote further investigations on theoretical approaches to describe the freezing behavior of polymer solutions.
PHYSICA B-CONDENSED MATTER
(2021)
Article
Engineering, Manufacturing
Xufei Lu, Guohao Zhang, Junjie Li, Miguel Cervera, Michele Chiumenti, Jing Chen, Xin Lin, Weidong Huang
Summary: The study investigates the influence of complex thermal histories on microstructural evolution in additive manufacturing of titanium alloy. It reveals that different temperature evolutions just underneath the beta-transus temperature control the distribution of layer bands in parts. Additionally, the size of alpha phase in the normal region is closely linked to the integral area obtained from the thermal curve, aiding in linking AM variables to metallurgy.
VIRTUAL AND PHYSICAL PROTOTYPING
(2021)
Article
Nanoscience & Nanotechnology
Yanfang Wang, Xin Lin, Nan Kang, Zihong Wang, Qingzheng Wang, Yuxi Liu, Weidong Huang
Summary: In this study, Zr-modified 2024Al alloy deposits were prepared using L-PBF technology, with the addition of 1.3wt% Zr, which reduced the solidification cracking susceptibility and improved the grain structure of the alloy. After T6 heat treatment, the yield strength and ultimate tensile strength of the alloy were further increased, reaching comparable or even higher levels than conventional wrought alloys.
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING
(2022)
Article
Multidisciplinary Sciences
Xiuming Xiao, Lilin Wang, Zhijun Wang, Ziren Wang
Summary: Understanding the dynamics and melting behavior of grain boundaries is crucial for controlling the mechanical properties of materials. Experimental results demonstrate that all grain boundaries can be superheated and melt via a nucleation mechanism.
NATURE COMMUNICATIONS
(2022)
Article
Materials Science, Multidisciplinary
Zehao Qin, Nan Kang, Huajing Zong, Chunhui Zhan, Yanbo Fang, Zihong Wang, Mohamed El Mansori, Jing Chen, Xin Lin, Weidong Huang
Summary: This study applies hot isostatic pressing (HIP) to enhance the fatigue properties of L-PBFed alloys by healing porosities and promoting oxidation, highlighting the critical role of oxides in fatigue performance.
MATERIALS RESEARCH LETTERS
(2022)
Article
Nanoscience & Nanotechnology
Minghong Li, Lilin Wang, Haiou Yang, Shuya Zhang, Xin Lin, Weidong Huang
Summary: Selective laser melting (SLM) has unique advantages in manufacturing oxide dispersion strengthened alloys. This study comparatively investigates the microstructure and mechanical properties of Inconel 625 alloy and Y2O3 strengthened Inconel 625 alloy prepared by SLM. The results show that the Y2O3/Inconel 625 specimen has better density, grain structure, and mechanical properties.
MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING
(2022)
Article
Chemistry, Physical
Shuoqing Shi, Xin Lin, Lilin Wang, Zhennan Wang, Lei Wei, Haiou Yang, Yao Tang, Weidong Huang
Summary: The microstructure formation mechanism of an AlSi10Mg alloy prepared by laser directed energy deposition (DED-LB) and its influence on the mechanical properties were thoroughly investigated. The relationships between the microstructure characteristic scale, solidification/thermal cycle conditions, and tensile mechanical properties were established. The research findings provide a method for the precision control and large-scale application of DED-AlSi10Mg alloys.
JOURNAL OF ALLOYS AND COMPOUNDS
(2023)