Analysis of Unit Supporting Time and Support Installation Time for Open TBMs

Estimation of advance rate and utilization of tunnel boring machines (TBM) are some of the important steps in planning a TBM tunneling project. Estimation of the utilization factor depends on realistic analysis of downtime components. Among the different parameters influencing TBM downtime, tunnel support is the most influential factor, which can take up to 50% of the total excavation time in some cases. Although, there are some rock mass classification systems specifically developed to link ground conditions with the type and amount of support installed in TBM tunneling, the related downtime for support installation has not been studied in detail. Unit supporting time (UST) is the time required for the installation of ground support per unit length of tunnel. Support installation time (SIT) is the time required for installation of a single ground support element. In this paper, approximate ranges of UST and SIT are discussed and analyzed on the basis of recorded ground SIT from a number of TBM tunneling projects. The primary goal of this paper is to link UST with rock mass classifications that have been specifically developed to assess ground support requirements for different tunnel sections using open-type TBM. An accurate estimate of UST and SIT allows for realistic determination of the related downtime and TBM utilization rate.