Article
Engineering, Multidisciplinary
Hao-nan Wang, Qi-qi He, Zheng Zhang, Tao Peng, Ren-zhong Tang
Summary: A systematic framework of VSM is proposed for efficient use in multi-varieties and small batch production enabled by Industry 4.0 technologies. The framework follows the data-information-knowledge hierarchy model to demonstrate how data can be processed into information and knowledge for production improvement.
JOURNAL OF ZHEJIANG UNIVERSITY-SCIENCE A
(2021)
Article
Engineering, Industrial
Prasanna Venkatesan Ramani, Laxmana Kumara K. S. D. Lingan
Summary: The paper discusses the effectiveness of Lean technique in managing construction projects through a case study of structural steel erection project. By applying value stream mapping lean tool, the project saw a substantial increase in productivity by reducing project duration by 13 days. The results confirm the effectiveness of applying lean concept to construction projects and suggest a major paradigm shift in project management.
ENGINEERING CONSTRUCTION AND ARCHITECTURAL MANAGEMENT
(2021)
Article
Thermodynamics
Xuanhao Wen, Huajun Cao, Bernard Hon, Erheng Chen, Hongcheng Li
Summary: This paper presents an innovative Energy Value Mapping (EVM) method to promote the systematic integration of energy efficiency into production management. The method includes three consecutive phases to effectively identify, visualize, quantify, analyze, and reduce energy losses, achieving an increase in energy utilization efficiency.
Article
Engineering, Industrial
Timo Busert, Alexander Fay
Summary: This paper introduces a six-stage method called 'Information Quality focused Value Stream Mapping for the Control of Production Processes', which ensures information quality in manufacturing processes. The method is based on value stream mapping and extends parts of value stream analysis to capture relevant information needed for production processes.
INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH
(2021)
Article
Green & Sustainable Science & Technology
Fu-Kwun Wang, Benedictus Rahardjo, Pol Rifa Rovira
Summary: This study presents an improvement model based on DMAIC and VSM 4.0, using a human-centered approach to enhance the picking workstation design for a truck cooler manufacturer. By adopting the human-centered approach and lean tools, the study successfully increased the yield rate and achieved cost savings.
Article
Management
Rosmaini Ahmad, Rabiatul Fakhira Mohd Amin, Shaliza Azreen Mustafa
Summary: This paper introduces a methodology called the VSM-Lean Thinking (VSM-LT) model to improve the analysis of current state mapping (CSM) in value stream mapping (VSM). The model identifies and evaluates the root cause of waste revealed by CSM, providing a chain-effect mapping platform. It is validated using a case study and recommends feasible solution strategies and mechanisms.
OPERATIONS MANAGEMENT RESEARCH
(2022)
Article
Engineering, Industrial
Ralph Richter, Marius Syberg, Jochen Deuse, Peter Willats, David Lenze
Summary: This paper introduces a PDCA cycle to analyze and reduce variability in value streams. It divides the value stream into stable and unstable zones, and applies measures to reduce variability in the unstable zones, with the goal of gradually turning them into stable zones and extending the sustainable implementation of lean practices. An IT system is developed to acquire, process, and visualize the data, providing structured information for experts and management to reduce production variability.
INTERNATIONAL JOURNAL OF PRODUCTION RESEARCH
(2023)
Article
Management
Tamie Takeda Yokoyama, Satie Ledoux Takeda-Berger, Marco Aurelio de Oliveira, Andre Hideto Futami, Luiz Veriano Oliveira Dalla Valentina, Enzo Morosini Frazzon
Summary: This paper proposes a framework that combines Bayesian networks with lean office to guide the implementation of lean office through value stream mapping, with a more reliable prioritization of lead time reduction. A case study conducted in a product development department validates the feasibility and effectiveness of the proposed framework. The paper contributes to increased knowledge by exploring the combination of Bayesian networks and lean office in theory, and provides an easy-to-use and understandable tool for managers and professionals in different industries to reduce lead time in practice.
OPERATIONS MANAGEMENT RESEARCH
(2023)
Article
Engineering, Industrial
William de Paula Ferreira, Fabiano Armellini, Luis Antonio de Santa-Eulalia, Vincent Thomasset-Laperriere
Summary: This study explores the integration of Lean practices and hybrid simulation to support Industry 4.0 applications in the manufacturing sector. It demonstrates the value of this integration through a proof-of-concept case.
JOURNAL OF MANUFACTURING SYSTEMS
(2022)
Article
Engineering, Industrial
Henrik Nielsen, Thomas Borup Kristensen, Lawrence Grasso
Summary: The research examines the impact of lean production, value stream costing, and management accounting practices on performance. It demonstrates that their combined effect contributes to performance, and the duration of lean production further moderates this effect.
PRODUCTION PLANNING & CONTROL
(2023)
Article
Business
Hamed Gholami, Norhazrina Jamil, Muhamad Zameri Mat Saman, Dalia Streimikiene, Safian Sharif, Norhayati Zakuan
Summary: The paper aims to integrate the concepts of green, lean, and Six Sigma into one unified application, proposing a DMAIC-based approach for Green Lean tool-environmental value stream mapping. The effectiveness of this approach was validated through a case study in a sustainable manufacturing system.
BUSINESS STRATEGY AND THE ENVIRONMENT
(2021)
Review
Computer Science, Information Systems
Jocelyn Ke Yin Lee, Hamed Gholami, Muhamad Zameri Mat Saman, Nor Hasrul Akhmal Bin Ngadiman, Norhayati Zakuan, Salwa Mahmood, Siti Zaleha Omain
Summary: The research highlights the need for more investigations on societal sustainability-oriented value stream mapping, including employing survey and conceptual methodologies, applying comparative and cross-industry perspectives, developing sustainability indicator sets particularly societal metrics, and considering the stakeholders' benefits from adopting sustainability-oriented value stream mapping. Additionally, the research on the convergence of this sustainability-oriented application and new paradigms such as IR 4.0 and/or Circular Economy should be strengthened.
Article
Green & Sustainable Science & Technology
Daniel Luiz de Mattos Nascimento, Osvaldo Luiz Goncalves Quelhas, Jose Moyano-Fuentes, Guilherme Luz Tortorella, Juan Manuel Maqueira
Summary: This paper presents a methodology for combining Industry 4.0 and Lean Management with the goals of the Circular Economy. A sustainable production and consumption model is designed using Value Stream Mapping methodology and Industry 4.0 technologies, named Circular Value Stream Mapping 4.0. The model extends traditional Value Stream Mapping and explores the use of Industry 4.0 technologies in the context of the Circular Economy. A roadmap is provided to support managers in promoting circularity.
SUSTAINABLE PRODUCTION AND CONSUMPTION
(2022)
Article
Green & Sustainable Science & Technology
Yanfang Qin, Hongrui Liu
Summary: This study investigates the application of value stream mapping (VSM) in the supply chain of an e-commerce retailer on Amazon. By visualizing the entire supply chain with VSM, waste produced during the delivery process was identified. The root cause of the waste was found using the five whys method. A scoring method was developed to evaluate and compare different supply chain logistic models. It was shown that the methodology could improve supply chain management efficiency, customer satisfaction, and cost reduction.
Article
Green & Sustainable Science & Technology
Adriano de Oliveira Martins, Fernando Elemar Vicente dos Anjos, Debora Oliveira da Silva
Summary: Agriculture needs to find new ways to reduce costs and increase efficiency to meet rising product demand and avoid waste due to potential food scarcity.
Article
Engineering, Industrial
Antonio Sartal, Josep Llach, Xose H. Vazquez, Rodolfo de Castro
JOURNAL OF MANUFACTURING SYSTEMS
(2017)
Article
Engineering, Manufacturing
Josep Llach, Rodolfo de Castro, Andrea Bikfalvi, Frederic Marimon
HUMAN FACTORS AND ERGONOMICS IN MANUFACTURING & SERVICE INDUSTRIES
(2012)
Article
Automation & Control Systems
Josep Llach Pages, Andrea Bikfalvi, Rodolfo de Castro Vila
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2010)
Article
Agriculture, Dairy & Animal Science
S. V. Rodriguez-Sanchez, L. M. Pla-Aragones, R. De Castro
ANIMAL PRODUCTION SCIENCE
(2019)
Article
Engineering, Industrial
Marc Sales-Coll, Rodolfo de Castro, Juan A. Hueto-Madrid
Summary: Introducing Lean management in healthcare can improve surgical performance and patient satisfaction. Through the use of improvement teams and Lean tools, processes can be optimized, waiting times reduced, and operating room efficiency increased, leading to a cultural change in surgical resource management.
PRODUCTION PLANNING & CONTROL
(2023)
Article
Business
Alexandra Baron Dorado, Gerusa Gimenez Leal, Rodolfo de Castro Vila
Summary: Companies see adopting the circular economy model as an opportunity for sustainability and meeting the demand for environmentally friendly products. Research shows that implementing an environmental management system has a positive effect on adopting circular economy practices. Managers are challenged to show leadership initiative in exploring sustainable ways of operating, and regulators need to enhance the circularity of environmental management systems.
CORPORATE SOCIAL RESPONSIBILITY AND ENVIRONMENTAL MANAGEMENT
(2022)
Article
Engineering, Industrial
Marc Sales, Rodolfo De Castro, Anna Ochoa de Echaguen Aguilar, Vicenc Martinez Ibanez
Summary: Implementing process management methodology through Lean Management and Design Thinking in surgical blocks has proven successful in improving efficiency and adapting to demand variability. This article shares the implementation experience and indicators that monitor the evolution of improvement projects within the surgical process. The projects have positively impacted a high-complexity hospital and demonstrate collaboration between healthcare professionals and process engineers.
JOURNAL OF INDUSTRIAL ENGINEERING AND MANAGEMENT-JIEM
(2023)
Article
Engineering, Industrial
Sergio Palacios Gazules, Gerusa Gimenez Leal, Rodolfo de Castro Vila
Summary: This study examines the implementation and internalization levels of Lean production tools in Spanish manufacturing companies, and explores the differences between SMEs and large companies. The data collected from a company survey conducted in 2012, 2015, and 2018 is used to analyze the correlation between Lean adoption and company performance.
JOURNAL OF MANUFACTURING TECHNOLOGY MANAGEMENT
(2023)
Article
Education & Educational Research
Laura Vall-Ilosera Casanovas, Rodolfo de Castro
Summary: This study used multiple correspondence analysis to obtain three types of entrepreneur competency profiles related to gender, study path, scopes of talent, and areas of study. The findings suggest that entrepreneurial skills are transferable and can be found in various fields. These results provide useful recommendations for developing effective policies, enhancing competences, and better preparing future professionals.
INTERNATIONAL JOURNAL OF KNOWLEDGE AND LEARNING
(2022)
Article
Management
Marc Sales, Rodolfo De Castro
Summary: This study presents a method for strategic planning and implementation processes in health care based on lean management. Through action research methodology, the authors detail ten steps of a kaizen project and provide key points and possible contingency issues for each step, aiming to bridge the gap between theoretical projects and self-sustaining projects in hospital environments.
Article
Green & Sustainable Science & Technology
Alexandra Baron, Rudi de Castro, Gerusa Gimenez
Article
Management
Jordi Castello, Rudi De Castro, Frederic Marimon
INTERNATIONAL JOURNAL OF QUALITY & RELIABILITY MANAGEMENT
(2019)
Article
Business
Rodolfo de Castro, Gerusa Gimenez
Article
Engineering, Industrial
Jordi Castello Dalmau, Gerusa Gimenez, Rodolfo De Castro
JOURNAL OF INDUSTRIAL ENGINEERING AND MANAGEMENT-JIEM
(2016)
Article
Business
Catalina Perez, Rodolfo de Castro, David Simons, Gerusa Gimenez
SUPPLY CHAIN MANAGEMENT-AN INTERNATIONAL JOURNAL
(2010)
