Plant oil-based biofoam composites with balanced performance

BACKGROUND: Biofoam composites were prepared using short sisal fibers as reinforcement and acrylated epoxidized soybean oil as matrix, aiming at replacing traditional unsaturated polyester foams in structural applications. The compressive properties of the composites were examined as a function of fiber loading, fiber length and foam density. RESULTS: The foam composite with 10 phr (parts per hundred of base resin by weight) sisal fiber possessed properties similar to those of commercial unsaturated polyester foams. A study of the failure mechanism revealed that debonding between fiber and matrix was a key issue responsible for catastrophic damage of the composites. According to this finding, surface pre-treatment of the sisal using an alkali or silane coupling agent was carried out. This brought about positive effects on interfacial interaction and compressive strength of the composites, as desired. Also, soil burial tests proved that the foam composites could be biodegraded, and the incorporated sisal fibers accelerated the biodegradation of the composites. CONCLUSION: This work shows the feasibility of making rigid biofoams from natural resources, which could be potential candidates for structural foams. (C) 2009 Society of Chemical Industry