4.7 Article

Effect of carbon on the coercivity and microstructure in fine-grained Nd-Fe-B sintered magnet

期刊

ACTA MATERIALIA
卷 84, 期 -, 页码 506-514

出版社

PERGAMON-ELSEVIER SCIENCE LTD
DOI: 10.1016/j.actamat.2014.10.047

关键词

Nd-Fe-B; Sintered magnet; Coercivity; Microstructure

资金

  1. JST, CREST

向作者/读者索取更多资源

We have investigated the effect of carbon on the coercivity and microstructure in fine-grained Nd-Fe-B sintered magnets fabricated by the pressless sintering method. The coercivity of the sample with the carbon content of 730 ppm (low-C) was 1.59 T while that of the sample with 1500 ppm (high-C) was 1.44 T in the as-sintered state. The low-C sample exhibited a larger coercivity increase by a post-sinter annealing, reaching the highest coercivity of 1.85 T, while the high-C sample reached a lower coercivity of 1.54 T. Detailed microstructure investigations using scanning electron microscopy, scanning transmission electron microscopy and atom probe tomography revealed that the high carbon content resulted in the formation of a Nd-carbide with a tetragonal structure and the reduction in the volume fraction of an alpha-Nd phase at triple junctions. This in turn decreased the Nd + Pr concentration in thin Nd-rich grain boundary phase, resulting in the lower coercivity. (C) 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

作者

我是这篇论文的作者
点击您的名字以认领此论文并将其添加到您的个人资料中。

评论

主要评分

4.7
评分不足

次要评分

新颖性
-
重要性
-
科学严谨性
-
评价这篇论文

推荐

Article Physics, Applied

Analysis of current-in-plane giant magnetoresistance using Co2FeAl0.5Si0.5 half-metallic Heusler alloy

Kresna B. Fathoni, Yuya Sakuraba, Yoshio Miura, Taisuke Sasaki, Tomoya Nakatani, Kazuhiro Hono

Summary: The study indicates that in order to enhance the magnetoresistance ratio in CIP-GMR using half-metallic materials, it is crucial to match the resistivity between the ferromagnetic layers and the nonmagnetic layer, in addition to considering the high electronic band matching as a key factor to achieve high MR ratio in CIP-GMR devices.

JOURNAL OF PHYSICS D-APPLIED PHYSICS (2022)

Article Materials Science, Multidisciplinary

(Nd,La,Ce)-Fe-B hot-deformed magnets for application of variable-magnetic-force motors

Xin Tang, H. Sepehri-Amin, A. Bolyachkin, T. Ohkubo, K. Hono

Summary: This study explores the potential of low-cost (Nd,La,Ce)-Fe-B hot deformed magnets for the application in variable-magnetic-force (VMF) motors. The results show that the hot-deformed magnets have the ability to adjust the coercivity and exhibit flat reversal curves. The microstructure observation and magneto-optical Kerr effect microscopy reveal the origin of the flat reversal curves. Additionally, the hot-deformed magnets have a relatively high remanent magnetization compared to sintered magnets, making them excellent candidates for VMF motor applications.

ACTA MATERIALIA (2022)

Article Materials Science, Multidisciplinary

Magnetization Reversals of Nd-Fe-B-Based Magnets with Different Microstructural Features

H. Sepehri-Amin, Xin Tang, T. Ohkubo, K. Hono

Summary: Understanding the magnetization reversal processes of permanent magnets is essential for developing magnets with high coercivity. Recent studies have used magneto-optical Kerr effect microscopy to observe the dynamic magnetic domains under an external magnetic field. Different microstructural features, such as grain boundaries and interfaces, influence the magnetization reversal processes of Nd-Fe-B-based permanent magnets. By manipulating these factors, it is possible to achieve magnets with higher coercivity.
Article Nanoscience & Nanotechnology

Improvement of resistance against hydrogen embrittlement by controlling carbon segregation at prior austenite grain boundary in 3Mn-0.2C martensitic steels

Kazuho Okada, Akinobu Shibata, Taisuke Sasaki, Hisashi Matsumiya, Kazuhiro Hono, Nobuhiro Tsuji

Summary: This study aimed to improve the resistance against hydrogen embrittlement by increasing the concentration of carbon segregated at prior austenite grain boundary (PAGB), XPAGB, in low-carbon martensitic steels. The specimens with and without carbon segregation treatment (Non-seg and Seg specimens, respectively) had similar microstructures, except for higher XPAGB in the Seg specimen. The Seg specimen exhibited higher maximum stress and smaller fraction of intergranular fracture surface under hydrogen-charged conditions, indicating that segregated carbon suppressed hydrogen accumulation and increased cohesive energy of PAGB.

SCRIPTA MATERIALIA (2023)

Article Microscopy

Extraction of phase information approximating the demagnetization field within a thin-foiled magnet using electron holography observation

Sujin Lee, Atsuko Sato, Takehiro Tamaoka, Kunio Yubuta, Mitsunari Auchi, Taisuke Sasaki, Tadakatsu Ohkubo, Kazuhiro Hono, Yasukazu Murakami

Summary: This paper proposes a method using electron holography to provide a phase image of the demagnetization field (H-d) within a thin-foil permanent magnet. The observation of H-d remains challenging because electron holography can only image the magnetic flux density (B), which is a combination of contributions from magnetization (M), stray magnetic field (H-s) outside the specimen, and H-d inside the specimen. The phase map approximating H-d, determined from electron holography observation of a Nd2Fe14B single-crystalline specimen, shows good agreement with micromagnetic theory's prediction. This method can be applied to study the coercivity mechanism of permanent magnets, which is sensitive to the demagnetization field.

MICROSCOPY (2023)

Article Materials Science, Multidisciplinary

The interplay between solute atoms and vacancy clusters in magnesium alloys

Peng Yi, Taisuke T. Sasaki, Suhas Eswarappa Prameela, Timothy P. Weihs, Michael L. Falk

Summary: Atomic-scale calculations indicate that both stress effects and chemical binding contribute to solute redistribution in the presence of vacancy clusters in magnesium alloys. The size of the vacancy cluster influences the importance of chemical binding relative to stress. These solute-vacancy interactions also affect the diffusivity of vacancies and vacancy clusters in a solid solution. Experimental observations in Mg-Al alloys support the role of solute segregation in simultaneously deformed and aged samples.

ACTA MATERIALIA (2023)

Article Materials Science, Multidisciplinary

Identifying the effect of coherent precipitates on the deformation mechanisms by in situ neutron diffraction in an extruded magnesium alloy under low-cycle fatigue conditions

D. Xie, Z. H. Li, T. T. Sasaki, Y. F. Gao, Z. Y. Lyu, R. Feng, Y. Chen, K. An, H. B. Chew, T. Nakata, S. Kamado, K. Hono, P. K. Liaw

Summary: The low-alloyed Mg-Al-Ca-Mn alloy, as a new class of heat-treatable magnesium alloys, shows great engineering potential due to its excellent extrudability and high strength achieved by the dispersion of Guinier-Preston (G.P.) zones. In this study, in situ neutron diffraction measurements were conducted to investigate the cyclic deformation behavior of this alloy with and without G.P. zone dispersion. The relationship between macroscopic deformation behavior and microscopic response at the grain level, such as twinning and detwinning, was established.

ACTA MATERIALIA (2023)

Article Materials Science, Multidisciplinary

Substantial coercivity enhancement in Dy-free Nd-Fe-B sintered magnet by Dy grain boundary diffusion

Z. Wang, T. T. Sasaki, Y. Une, T. Ohkubo, K. Hono

Summary: Record-breaking high coercivity is achieved in Dy-free sintered magnets by separately diffusing Dy70Cu30 and Pr68Cu32 eutectic alloys. The low Dy content sample exhibits a high coercivity of 2.8 T and an excellent temperature coefficient of coercivity. The unique presence of a uniform Dy-rich shell and enriched Pr near the surface of Nd2Fe14B grains strengthens the anisotropy field, resulting in the high coercivity without alloying Dy to the initial magnet.

ACTA MATERIALIA (2023)

Article Chemistry, Physical

High-resistivity anisotropic hot-deformed Nd-Fe-B magnets prepared from DyF3 electrophoretic deposited powders

Z. H. Kautsar, H. Sepehri-Amin, Xin Tang, R. Iguchi, K. Uchida, T. Ohkubo, K. Hono

Summary: The resistivities of anisotropic Nd-Fe-B-based magnets were increased in parallel and perpendicular directions to the c-axis by hot-deforming Nd-Fe-B melt-spun flakes coated with DyF3 through electrophoretic deposition. As a result, the operating temperature under high-frequency AC magnetic field decreased by 20°C due to the reduction of eddy current loss. The formation of a resistive layer composed of NdF3 at the interface of original ribbons in the hot-deformed magnet was observed. The excess Dy diffused into the original ribbon flakes and formed a Dy-rich shell in Nd2Fe14B grains, resulting in a high coercivity.

JOURNAL OF ALLOYS AND COMPOUNDS (2023)

Article Microscopy

Development of automated tip preparation for atom probe tomography by using script-controlled FIB-SEM

Jun Uzuhashi, Tadakatsu Ohkubo, Kazuhiro Hono

Summary: Atom probe tomography (APT) is a widely used technique for analyzing the microstructure of alloys and devices. In this study, a method for automatically fabricating the desired tip shape using a script-controlled FIB-SEM system was developed. The effect of intentionally changing the tip shape on APT data was also discussed.

ULTRAMICROSCOPY (2023)

Article Materials Science, Multidisciplinary

Epitaxy and transport properties of alkali-earth palladate thin films

Yusuke Kozuka, Taisuke T. Sasaki, Terumasa Tadano, Jun Fujioka

Summary: In this study, the fabrication and transport properties of SrPd3O4 and CaPd3O4 thin films as candidates of oxide Dirac semimetals are investigated. The observed weak temperature dependence suggests narrow-gap properties, but unintentionally doped holes hinder the discovery of the Dirac band. The study establishes the basic thermodynamics of thin-film fabrication and paves the way for exploring interesting properties of topological band structures.

SCIENCE AND TECHNOLOGY OF ADVANCED MATERIALS (2023)

Article Nanoscience & Nanotechnology

Why rolled Mg-Al-Ca-Mn alloys are less responsive to aging as compared to the extruded

J. J. Bhattacharyya, T. T. Sasaki, T. Nakata, S. R. Agnew

Summary: This study explains why rolled sheet material is softer and less responsive to aging compared to extruded material. By using crystal-plasticity modeling, it is shown that the initial texture of the rolled material allows for the accommodation of soft modes, such as basal slip and twinning, during in-plane tension. These modes are less affected by the finely dispersed Guinier-Preston (GP) zones, even with the same number density. In contrast, the extruded material is stronger in tension along the extrusion axis due to a higher relative activity of prismatic slip, which is strongly affected by the GP zones. This study emphasizes the significant role of initial texture in determining the strength and anisotropy of non-cubic metals and alloys.

SCRIPTA MATERIALIA (2023)

Article Materials Science, Multidisciplinary

Origin of negative anisotropic magnetoresistance effect in Fe0.75Co0.25 single-crystal thin films upon Ir addition

Ryo Toyama, Satoshi Kokado, Keisuke Masuda, Zehao Li, Varun K. Kushwaha, Taisuke T. Sasaki, Loku Singgappulige Rosantha Kumara, Tomoyuki Koganezawa, Hiroo Tajiri, Takahiro Yamazaki, Masato Kotsugi, Yuma Iwasaki, Yuya Sakuraba

Summary: In this paper, the origin of the anisotropic magnetoresistance (AMR) effect in thin films is investigated through experimental observation and theoretical modeling. It is found that the addition of Ir atoms leads to a sign change in the AMR ratio, with the highest negative values observed at high Ir concentrations. The theoretical model confirms that this sign change is due to the B2 ordering phase. These findings provide insights into the AMR origin in heavy-metal-doped ferromagnetic alloys.

PHYSICAL REVIEW MATERIALS (2023)

Article Materials Science, Multidisciplinary

Transmission electron microscopy of the rapid solidification microstructure evolution and solidification interface velocity determination in hypereutectic Al-20at.%Cu after laser melting

Y. Liu, K. Zweiacker, C. Liu, J. T. McKeown, J. M. K. Wiezorek

Summary: The evolution of rapid solidification microstructure and solidification interface velocity of hypereutectic Al-20at.%Cu alloy after laser melting has been studied experimentally. It was found that the formation of microstructure was dominated by eutectic, alpha-cell, and banded morphology grains, and the growth modes changed with increasing interface velocity.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Mechanisms for high creep resistance in alumina forming austenitic (AFA) alloys

Bharat Gwalani, Julian Escobar, Miao Song, Jonova Thomas, Joshua Silverstein, Andrew Chihpin Chuang, Dileep Singh, Michael P. Brady, Yukinori Yamamoto, Thomas R. Watkins, Arun Devaraj

Summary: Castable alumina forming austenitic alloys exhibit superior creep life and oxidation resistance at high temperatures. This study reveals the mechanism behind the enhanced creep performance of these alloys by suppressing primary carbide formation and offers a promising alloy design strategy for high-temperature applications.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Achieving atomically flat copper surface: Formation of mono-atomic steps and associated strain energy mechanisms

Jian Song, Qi Zhang, Songsong Yao, Kunming Yang, Houyu Ma, Jiamiao Ni, Boan Zhong, Yue Liu, Jian Wang, Tongxiang Fan

Summary: Recent studies have shown that achieving an atomically flat surface for metals can greatly improve their oxidation resistance and enhance their electronic-optical applications. Researchers have explored the use of graphene as a covering layer to achieve atomically flat surfaces. They found that high-temperature deposited graphene on copper surfaces formed mono-atomic steps, while annealed copper and transferred graphene on copper interfaces formed multi-atomic steps.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Modeling and measurements of creep deformation in laser-melted Al-Ti-Zr alloys with bimodal grain size

Jennifer A. Glerum, Jon-Erik Mogonye, David C. Dunand

Summary: Elemental powders of Al, Ti, Sc, and Zr are blended and processed via laser powder-bed fusion to create binary and ternary alloys. The microstructural analysis and mechanical testing show that the addition of Ti results in the formation of primary precipitates, while the addition of Sc and Zr leads to the formation of fine grain bands. The Al-0.25Ti-0.25Zr alloy exhibits comparable strain rates to Al-0.5Zr at low stresses, but significantly higher strain rates at higher stresses during compressive creep testing. Finite element modeling suggests that the connectivity of coarse and fine grain regions is a critical factor affecting the creep resistance of the alloys.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Characterizing stable nanocrystalline Cu-Ta behavior and failure dynamics under extremes of strain rate, strain, temperature and pressure by modified dynamic tensile extrusion

P. Jannotti, B. C. Hornbuckle, J. T. Lloyd, N. Lorenzo, M. Aniska, T. L. Luckenbaugh, A. J. Roberts, A. Giri, K. A. Darling

Summary: This work characterizes the thermo-mechanical behavior of bulk nanocrystalline Cu-Ta alloys under extreme conditions. The experiments reveal that the alloys exhibit unique mechanical properties, behaving differently from conventional nanocrystalline Cu. They do not undergo grain coarsening during extrusion and exhibit behavior similar to coarse-grained Cu.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Phase-dependent microstructure modification leads to high thermoelectric performance in n-type layered SnSe2

Yiqing Wei, Jingwei Li, Daliang Zhang, Bin Zhang, Zizhen Zhou, Guang Han, Guoyu Wang, Carmelo Prestipino, Pierric Lemoine, Emmanuel Guilmeau, Xu Lu, Xiaoyuan Zhou

Summary: This study proposes a new strategy to modify microstructure by phase regulation, which can simultaneously enhance carrier mobility and reduce lattice thermal conductivity. The addition of Cu in layered SnSe2 induces a phase transition that leads to increased grain size and reduced stacking fault density, resulting in improved carrier mobility and lower lattice thermal conductivity.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Selective oxidation and nickel enrichment hinders the repassivation kinetics of multi-principal element alloy surfaces

Jia Chen, Zhengyu Zhang, Eitan Hershkovitz, Jonathan Poplawsky, Raja Shekar Bhupal Dandu, Chang-Yu Hung, Wenbo Wang, Yi Yao, Lin Li, Hongliang Xin, Honggyu Kim, Wenjun Cai

Summary: In this study, the structural origin of the pH-dependent repassivation mechanisms in multi-principal element alloys (MPEA) was investigated using surface characterization and computational simulations. It was found that selective oxidation in acidic to neutral solutions leads to enhanced nickel enrichment on the surface, resulting in reduced repassivation capability and corrosion resistance.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Rate-dependent transition of dislocation mechanisms in a magnesium alloy

X. Y. Xu, C. P. Huang, H. Y. Wang, Y. Z. Li, M. X. Huang

Summary: The limited slip systems of magnesium (Mg) and its alloys hinder their wide applications. By conducting tensile straining experiments, researchers discovered a rate-dependent transition in the dislocation mechanisms of Mg alloys. At high strain rates, glissile dislocations dominate, while easy-glide dislocations dominate at low strain rates. Abundant glissile dislocations do not necessarily improve ductility.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

The effect of temperature on detwinning and mechanical properties of face-centered cubic deformation twins

M. S. Szczerba, M. J. Szczerba

Summary: Inverse temperature dependences of the detwinning stress were observed in face-centered cubic deformation twins in Cu-8at.%Al alloy. The detwinning stress increased with temperature when the pi detwinning mode was involved, but decreased when the pi/3 mode was involved. The dual effect of temperature on the detwinning stress was due to the reduction of internal stresses pre-existing within the deformation twins. The complete reduction of internal stresses at about 530 degrees C led to the equivalence of the critical stresses of different detwinning modes and a decrease in the yield stress anisotropy of the twin/matrix structure.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Nature of the electric double layer to modulate the electrochemical behaviors of Fe2O3 electrode

Taowen Dong, Tingting Qin, Wei Zhang, Yaowen Zhang, Zhuoran Feng, Yuxiang Gao, Zhongyu Pan, Zixiang Xia, Yan Wang, Chunming Yang, Peng Wang, Weitao Zheng

Summary: The interaction between the electrode and the electric double layer (EDL) significantly influences the energy storage mechanism. By studying the popular alpha-Fe2O3 electrode and the EDL interaction, we find that the energy storage mechanism of the electrode can be controlled by modulating the EDL.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Grain scale bursts of plasticity in Mg-4Zn via high energy X-rays: Towards twin observation in real-time

Matthew R. Barnett, Jun Wang, Sitarama R. Kada, Alban de Vaucorbeil, Andrew Stevenson, Marc Fivel, Peter A. Lynch

Summary: The elastic-plastic transition in magnesium alloy Mg-4.5Zn exhibits bursts of deformation, which are characterized by sudden changes in grain orientation. These bursts occur in a coordinated manner among nearby grains, with the highest burst rate observed at the onset of full plasticity. The most significant burst events are associated with twinning, supported by the observation of twinned structures using electron microscopy. The bursts are often preceded and followed by a stasis in peak movement, indicating a certain "birth size" for twins upon formation and subsequent growth at a later stage.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Atomistic simulations and machine learning of solute grain boundary segregation in Mg alloys at finite temperatures

Vaidehi Menon, Sambit Das, Vikram Gavini, Liang Qi

Summary: Understanding solute segregation thermodynamics is crucial for investigating grain boundary properties. The spectral approach and thermodynamic integration methods can be used to predict solute segregation behavior at grain boundaries and compare with experimental observations, thus aiding in alloy design and performance control.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Integrating abnormal thermal expansion and ultralow thermal conductivity into (Cd,Ni)2Re2O7 via synergy of local structure distortion and soft acoustic phonons

Feiyu Qin, Lei Hu, Yingcai Zhu, Yuki Sakai, Shogo Kawaguchi, Akihiko Machida, Tetsu Watanuki, Yue-Wen Fang, Jun Sun, Xiangdong Ding, Masaki Azuma

Summary: This study reports on the negative and zero thermal expansion properties of Cd2Re2O7 and Cd1.95Ni0.05Re2O7 materials, along with their ultra-low thermal conductivity. Through investigations of their structures and phonon calculations, the synergistic effect of local structure distortion and soft phonons is revealed as the key to achieving these distinctive properties.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

Semi-automatic miniature specimen testing method to characterize the plasticity and fracture properties of metals

Thomas Beerli, Christian C. Roth, Dirk Mohr

Summary: A novel testing system for miniature specimens is designed to characterize the plastic response of materials for which conventional full-size specimens cannot be extracted. The system has an automated operation process, which reduces the damage to specimens caused by manual handling and improves the stability of the test results. The experiments show that the miniature specimens extracted from stainless steel and aluminum have high reproducibility, and the results are consistent with those of conventional-sized specimens. A correction procedure is provided to consider the influence of surface roughness and heat-affected zone caused by wire EDM.

ACTA MATERIALIA (2024)

Article Materials Science, Multidisciplinary

The effect of microstructure and film composition on the mechanical properties of linear antenna CVD diamond thin films

Rani Mary Joy, Paulius Pobedinskas, Nina Baule, Shengyuan Bai, Daen Jannis, Nicolas Gauquelin, Marie-Amandine Pinault-Thaury, Francois Jomard, Kamatchi Jothiramalingam Sankaran, Rozita Rouzbahani, Fernando Lloret, Derese Desta, Jan D'Haen, Johan Verbeeck, Michael Frank Becker, Ken Haenen

Summary: This study investigates the influence of film microstructure and composition on the Young's modulus and residual stress in nanocrystalline diamond thin films. The results provide insights into the mechanical properties and intrinsic stress sources of these films, and demonstrate the potential for producing high-quality nanocrystalline diamond films under certain conditions.

ACTA MATERIALIA (2024)