4.4 Article

Deformation of micron-sized aluminium bi-crystal pillars

期刊

PHILOSOPHICAL MAGAZINE
卷 89, 期 33, 页码 3013-3026

出版社

TAYLOR & FRANCIS LTD
DOI: 10.1080/14786430903164614

关键词

bi-crystal; micro-crystals; aluminium; deformation; dislocation interactions; dislocation mechanics; dislocations; ion beams; nanoindentation; nanomechanics

资金

  1. Research Grants Council of the Hong Kong Special Administration Region, P.R. China [HKU7156/08E]

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The deformation of micron-sized single-crystals is jumpy and stochastic, and this may pose potential formability and reliability problems if components for future micro-machines are to be made from small metal volumes. In this work, micron-sized bi-crystal pillars were fabricated by focussed ion-beam milling from grain-boundary regions in coarse-grained polycrystalline aluminium. Each bi-crystal pillar contained a grain boundary intersecting its top surface, and was subjected to compression using a flat-ended nanoindenter tip. Their deformation was found to have smaller strain bursts, fewer periods of strain hardening at elastic-like rates, as well as greater work-hardening rate and flow stress, than single-crystal pillars of similar sizes. Transmission electron microscopy revealed severe dislocation accumulation in the deformed bi-crystal pillars, whereas the residual dislocation density remained low in single-crystal micro-pillars of similar dimensions after deformation to comparable strains. The results suggest that a grain boundary inside a micro-specimen can trap dislocations inside the specimen, leading to a significant rise in the strain-hardening rate as well as to smoother deformation.

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