4.7 Article

The local maxima method for enhancement of time-frequency map and its application to local damage detection in rotating machines

期刊

MECHANICAL SYSTEMS AND SIGNAL PROCESSING
卷 46, 期 2, 页码 389-405

出版社

ACADEMIC PRESS LTD- ELSEVIER SCIENCE LTD
DOI: 10.1016/j.ymssp.2014.01.009

关键词

Time-frequency analysis; Enhancement; Feature extraction; Local maxima; Local damage

向作者/读者索取更多资源

In this paper a new method of fault detection in rotating machinery is presented. It is based on a vibration time series analysis in time-frequency domain. A raw vibration signal is decomposed via the short-time Fourier transform (STFT). The time-frequency map is considered as matrix (M x N) with N sub-signals with length M. Each sub-signal is considered as a time series and might be interpreted. as energy variation for narrow frequency bins. Each sub-signal is processed using a novel approach called the local maxima method. Basically, we search for local maxima because they should appear in the signal if local damage in bearings or gearbox exists. Finally, information for all sub-signals is combined in order to validate impulsive behavior of energy. Due to random character of the obtained time series, each maximum occurrence has to be checked for its significance. If there are time points for which the average number of local maxima for all sub-signals is significantly higher than for the other time instances, then location of these maxima is weighted as more important (at this time instance local maxima create for a set of Delta f a pattern on the time-frequency map). This information, called vector of weights, is used for enhancement of spectrogram. When vector of weights is applied for spectrogram, noninformative energy is suppressed while informative features on spectrogram are enhanced. If the distribution of local maxima on spectrogram creates a pattern of wide-band cyclic energy growth, the machine is suspected of being damaged. For healthy condition, the vector of the average number of maxima for each time point should not have outliers, aggregation of information from all sub-signals is rather random and does. not create any pattern. The method is illustrated by analysis of very noisy both real and simulated signals. (C) 2014 Elsevier Ltd. All rights reserved.

作者

我是这篇论文的作者
点击您的名字以认领此论文并将其添加到您的个人资料中。

评论

主要评分

4.7
评分不足

次要评分

新颖性
-
重要性
-
科学严谨性
-
评价这篇论文

推荐

Article Energy & Fuels

Porosity Assessment in Geological Cores Using 3D Data

Paulina Kujawa, Krzysztof Chudy, Aleksandra Banasiewicz, Kacper Lesny, Radoslaw Zimroz, Fabio Remondino

Summary: The porosity of rocks is a crucial parameter in rock mechanics and underground mining, affecting fluid movement and internal processes. Conventional testing methods are complex, while modern technologies are expensive. In this study, a core sample with karst and porous structures was used, and resin was poured to reinforce it. The core was then cut and 3D optical scanning was conducted for porosity assessment, achieving accurate results at a reasonable cost.

ENERGIES (2023)

Review Energy & Fuels

Review of Linear Electric Motor Hammers-An Energy-Saving and Eco-Friendly Solution in Industry

Adam Wroblewski, Pavlo Krot, Radoslaw Zimroz, Timo Mayer, Jyri Peltola

Summary: Electric hydraulic breaking hammers provide an energy-saving and eco-friendly solution for crushing oversized materials and demolishing concrete structures in industry. This paper reviews the global market analysis and potential applications of linear electric motor (LEM) hammers, discussing implementation aspects such as design optimization, dynamics simulation, machine control, and performance estimation. The preliminary measurements on an electric hammer demonstrate the need for online hammer control to achieve optimal parameters for different cases.

ENERGIES (2023)

Article Engineering, Mechanical

Framework for stochastic modelling of long-term non-homogeneous data with non-Gaussian characteristics for machine condition prognosis

Wojciech Zulawinski, Katarzyna Maraj-Zygmat, Hamid Shiri, Agnieszka Wylomanska, Radoslaw Zimroz

Summary: The paper proposes a framework for modeling long-term non-homogeneous data with non-Gaussian properties and validates it using real data. The novelty of this research lies in the use of non-Gaussian data, which reveals new findings for the predictive maintenance community and opens up new research directions.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2023)

Article Chemistry, Analytical

Analysis of Lidar Actuator System Influence on the Quality of Dense 3D Point Cloud Obtained with SLAM

Pawel Trybala, Jaroslaw Szrek, Blazej Debogorski, Bartlomiej Zietek, Jan Blachowski, Jacek Wodecki, Radoslaw Zimroz

Summary: Mobile mapping technologies, such as SLAM and SfM, are crucial for 3D surveying and autonomous vehicles. However, the current multiline scanners used in mapping hardware have gaps between scanning lines and limited vertical field of view. To overcome these issues, researchers have added tilting or rotating motors to the lidar. This paper presents an adjustable mapping system that switches between stable, tilting, and fully rotating lidar positions, and evaluates the impact on 3D data quality using different metrics.

SENSORS (2023)

Article Energy & Fuels

Prediction of NOx Emission Based on Data of LHD On-Board Monitoring System in a Deep Underground Mine

Aleksandra Banasiewicz, Pawel Sliwinski, Pavlo Krot, Jacek Wodecki, Radoslaw Zimroz

Summary: In this article, a statistical polynomial model for predicting nitrogen oxide (NOx) emissions from LHD vehicles with diesel engines was developed. The 4th order polynomial model achieved prediction accuracies of around 8% and 13% for 11 and 10 input variables, respectively. These accuracies are comparable to the accuracies of sensors during stable loading and transient operation periods. These findings allow for better planning of ventilation system capacity and power demand in deep underground mines with a large fleet of vehicles.

ENERGIES (2023)

Article Chemistry, Physical

Condition Monitoring of Horizontal Sieving Screens-A Case Study of Inertial Vibrator Bearing Failure in Calcium Carbonate Production Plant

Jacek Wodecki, Pavlo Krot, Adam Wroblewski, Krzysztof Chudy, Radoslaw Zimroz

Summary: Predictive maintenance is a popular approach in various industries, including mining, but it lacks notable examples of its efficiency in practice. The collaboration between Omya Group and Wroclaw University of Science and Technology examined the failure of an inertial vibrator's bearing. By employing advanced signal processing techniques, defects in the bearing were successfully identified and the amplitudes of vibration significantly reduced after repair. Further research directions are being considered.

MATERIALS (2023)

Article Chemistry, Multidisciplinary

Application of the Methods of Monitoring and Detecting the Belt Mistracking in Laboratory Conditions

Przemyslaw Dabek, Adam Wroblewski, Jacek Wodecki, Piotr Bortnowski, Maksymilian Ozdoba, Robert Krol, Radoslaw Zimroz

Summary: Belt mistracking is a dangerous and costly failure in belt conveyors. This article presents the main causes and detection methods for belt mistracking. Based on laboratory tests, the mechanical and operating parameters of a conveyor burdened with lateral running off were compared. Mistracking increases machine resistance, affecting forces in the drive system and energy consumption. Three non-contact methods for monitoring belt lateral run-off are discussed: vibration measurements, RGB images, and thermal imaging.

APPLIED SCIENCES-BASEL (2023)

Article Computer Science, Artificial Intelligence

Intelligent fault diagnosis of worm gearbox based on adaptive CNN using amended gorilla troop optimization with quantum gate mutation strategy

Govind Vashishtha, Sumika Chauhan, Surinder Kumar, Rajesh Kumar, Radoslaw Zimroz, Anil Kumar

Summary: This paper proposes a novel optimization method, Amended Gorilla Troop Optimization (AGTO), for the selection of hyperparameters in deep learning models for fault diagnosis. By converting vibration and acoustic signals into 2D images for feature extraction and optimizing the hyperparameters of the CNN model using the AGTO algorithm, stable performance is achieved. The results show that AGTO-CNN has the highest diagnostic accuracy.

KNOWLEDGE-BASED SYSTEMS (2023)

Article Engineering, Multidisciplinary

Identification of fault frequency variation in the envelope spectrum in the vibration-based local damage detection in possible changing load/speed conditions

Daniel Kuzio, Radoslaw Zimroz, Agnieszka Wylomanska

Summary: This paper discusses the problem of local damage diagnosis based on the detection of impulsive and periodic signals. Both features need to be checked, as fault frequency should be related to the true value calculated for a given machine and speed. Precisely estimating the fault frequency is challenging due to various factors. A broader perspective is proposed here, introducing an automatic statistical approach to analyze the distribution of estimated fault frequencies. The algorithm uses frequency estimation based on peak detection in the envelope spectrum and statistical testing. Simulation studies and industrial examples are presented, indicating that more advanced techniques, such as order analysis, should be used if the fault frequency is not constant and its distribution does not follow a Gaussian shape with minor variance.

MEASUREMENT (2023)

Article Engineering, Multidisciplinary

Threshold lines identification for non-Gaussian distributed diagnostic features

Katarzyna Maraj-Zygmat, Wojciech Zulawinski, Tomasz Barszcz, Radoslaw Zimroz, Agnieszka Wylomanska

Summary: This study proposes a method for identifying thresholds for health index (HI) data with time-varying characteristics and non-Gaussian behavior. The methodology includes data segmentation, data modeling, and Monte Carlo simulations for quantile lines identification based on fitted models. The proposed method provides more accurate results for non-Gaussian, time varying data.

MEASUREMENT (2023)

Article Engineering, Mechanical

Assessment of background noise properties in time and time-frequency domains in the context of vibration-based local damage detection in real environment

Katarzyna Skowronek, Tomasz Barszcz, Jerome Antoni, Radoslaw Zimroz, Agnieszka Wylomanska

Summary: This paper introduces a novel approach to local damage detection in condition monitoring applications. It considers the acquired vector of observations as an additive mixture of signal of interest and noise with strongly non-Gaussian properties, which masks the signal. The distribution properties of the noise have a significant impact on the selection of signal analysis tools, and it is important to recognize and identify the non-Gaussian behavior of the noise. The paper also emphasizes the role of variance in signal analysis and proposes a procedure to check for the presence of infinite variance in the background noise.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2023)

Article Engineering, Mechanical

Using long-term condition monitoring data with non-Gaussian noise for online diagnostics

Hamid Shiri, Pawel Zimroz, Jacek Wodecki, Agnieszka Wylomanska, Radoslaw Zimroz, Krzysztof Szabat

Summary: The number of timely diagnoses based on condition monitoring data is increasing, but the lack of specific limit values or thresholds poses challenges, especially in unique machine cases. Additionally, the non-Gaussian noise inherent in observed processes in many real applications makes diagnostics difficult. This paper introduces a robust methodology called switching maximum correntropy Kalman filter (SMCKF) that addresses the issues of threshold and online diagnostics in the presence of non-Gaussian noise using condition monitoring (CM) data. The proposed approach, based on dynamic behavior, eliminates the need for a diagnostic threshold and proves effective in both simulated and real data sets.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2023)

Article Chemistry, Physical

Diagnostics of Bolted Joints in Vibrating Screens Based on a Multi-Body Dynamical Model

Pavlo Krot, Hamid Shiri, Przemyslaw Dabek, Radoslaw Zimroz

Summary: This research proposes a model-based diagnostic method for condition-based maintenance of vibrating screens, considering the interaction between the screen body and the upper deck under degraded bolted joints. It is found that the second natural mode of the upper deck can coincide with the excitation frequency or its harmonics, leading to accelerated bolt loosening. The proposed approach can reduce maintenance costs and energy consumption and prevent abrupt failures by detuning the system from resonance and anti-resonance.

MATERIALS (2023)

Article Remote Sensing

MIN3D Dataset: MultI-seNsor 3D Mapping with an Unmanned Ground Vehicle

Pawel Trybala, Jaroslaw Szrek, Fabio Remondino, Paulina Kujawa, Jacek Wodecki, Jan Blachowski, Radoslaw Zimroz

Summary: The research potential in the field of mobile mapping technologies is often hindered by constraints such as expensive hardware, limited access to target sites, and the collection of ground truth data. To address these challenges, the research community often provides open datasets. However, datasets that encompass demanding conditions with synchronized sensors are currently limited. To alleviate this issue, the MIN3D dataset is proposed, which includes data gathered using a wheeled mobile robot in two distinct locations. By sharing this dataset, the aim is to support the development of robust methods for navigation and mapping in challenging underground conditions.

PFG-JOURNAL OF PHOTOGRAMMETRY REMOTE SENSING AND GEOINFORMATION SCIENCE (2023)

Article Engineering, Electrical & Electronic

On the Dynamics of an Enhanced Coaxial Inertial Exciter for Vibratory Machines

Volodymyr Gurskyi, Vitaliy Korendiy, Pavlo Krot, Radoslaw Zimroz, Oleksandr Kachur, Nadiia Maherus

Summary: Theoretical investigations are conducted on the capabilities of a coaxial inertial drive for vibratory conveyors and screens with various operating modes. The drive is designed with one asynchronous electric motor and the rotation of two unbalanced masses. Different angular speed ratios are considered, resulting in circular, elliptical, and complex motion trajectories. The dynamics of the motor's shaft during running-up and running-out are considered, along with the influence of inertial parameters and phase shift angle on the motion trajectories. The forced kinematic synchronization ensures motion stability for all working regimes.

MACHINES (2023)

Article Engineering, Mechanical

Approximate symplectic approach for mistuned bladed disk dynamic problem

Xuanen Kan, Yanjun Lu, Fan Zhang, Weipeng Hu

Summary: A blade disk system is crucial for the energy conversion efficiency of turbomachinery, but differences between blades can result in localized vibration. This study develops an approximate symplectic method to simulate vibration localization in a mistuned bladed disk system and reveals the influences of initial positive pressure, contact angle, and surface roughness on the strength of vibration localization.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)

Article Engineering, Mechanical

Dynamic characteristics of spur gear system with tooth root crack considering gearbox flexibility

Zimeng Liu, Cheng Chang, Haodong Hu, Hui Ma, Kaigang Yuan, Xin Li, Xiaojian Zhao, Zhike Peng

Summary: Considering the calculation efficiency and accuracy of meshing characteristics of gear pair with tooth root crack fault, a parametric model of cracked spur gear is established by simplifying the crack propagation path. The LTCA method is used to calculate the time-varying meshing stiffness and transmission error, and the results are verified by finite element method. The study also proposes a crack area share index to measure the degree of crack fault and determines the application range of simplified crack propagation path.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)

Article Engineering, Mechanical

A novel forward computational modal analysis method of the motor stator assembly considering core lamination and winding stacking

Rongjian Sun, Conggan Ma, Nic Zhang, Chuyo Kaku, Yu Zhang, Qirui Hou

Summary: This paper proposes a novel forward calculation method (FCM) for calculating anisotropic material parameters (AMPs) of the motor stator assembly, considering structural discontinuities and composite material properties. The method is based on multi-scale theory and decouples the multi-scale equations to describe the equivalence and equivalence preconditions of AMPs of two scale models. The effectiveness of this method is verified by modal experiments.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)

Article Engineering, Mechanical

An Intelligent Scheduling System and Hybrid Optimization Algorithm for Ship Locks of the Three Gorges Hub on the Yangtze River

Hao Zhang, Jiangcen Ke

Summary: This research introduces an intelligent scheduling system framework to optimize the ship lock schedule of the Three Gorges Hub. By analyzing navigational rules, operational characteristics, and existing problems, a mixed-integer nonlinear programming model is formulated with multiple objectives and constraints, and a hybrid intelligent algorithm is constructed for optimization.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)

Article Engineering, Mechanical

An enhanced ultrasonic method for monitoring and predicting stress loss in multi-layer structures via vibro-acoustic modulation

Jingjing He, Xizhong Wu, Xuefei Guan

Summary: A sensitivity and reliability enhanced ultrasonic method has been developed in this study to monitor and predict stress loss in pre-stressed multi-layer structures. The method leverages the potential breathing effect of porous cushion materials in the structures to increase the sensitivity of the signal feature to stress loss. Experimental investigations show that the proposed method offers improved accuracy, reliability, and sensitivity to stress change.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)

Article Engineering, Mechanical

Spectral estimation model for linear displacement and vibration monitoring with GBSAR system

Benyamin Hosseiny, Jalal Amini, Hossein Aghababaei

Summary: This paper presents a method for monitoring sub-second or sub-minute displacements using GBSAR signals, which employs spectral estimation to achieve multi-dimensional target detection. It improves the processing of MIMO radar data and enables high-resolution fast displacement monitoring from GBSAR signals.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)

Article Engineering, Mechanical

Transformer-based meta learning method for bearing fault identification under multiple small sample conditions

Xianze Li, Hao Su, Ling Xiang, Qingtao Yao, Aijun Hu

Summary: This paper proposes a novel method for bearing fault identification, which can accurately identify faults with few samples under complex working conditions. The method is based on a Transformer meta-learning model, and the final result is determined by the weighted voting of multiple models.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)

Article Engineering, Mechanical

Correlation warping radius tracking for condition monitoring of rolling bearings under varying operating conditions

Xiaomeng Li, Yi Wang, Guangyao Zhang, Baoping Tang, Yi Qin

Summary: Inspired by chaos fractal theory and slowly varying damage dynamics theory, this paper proposes a new health monitoring indicator for vibration signals of rotating machinery, which can effectively monitor the mechanical condition under both cyclo-stationary and variable operating conditions.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)

Article Engineering, Mechanical

Latching control: A wave energy converter inspired vibration control strategy

Hao Wang, Songye Zhu

Summary: This paper extends the latching mechanism to vibration control to improve energy dissipation efficiency. An innovative semi-active latched mass damper (LMD) is proposed, and different latching control strategies are tested and evaluated. The latching control can optimize the phase lag between control force and structural response, and provide an innovative solution to improve damper effectiveness and develop adaptive semi-active dampers.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)

Article Engineering, Mechanical

A hierarchical Bayesian modeling framework for identification of Non-Gaussian processes

Menghao Ping, Xinyu Jia, Costas Papadimitriou, Xu Han, Chao Jiang, Wang-Ji Yan

Summary: Identification of non-Gaussian processes is a challenging task in engineering problems. This article presents an improved orthogonal series expansion method to convert the identification of non-Gaussian processes into a finite number of non-Gaussian coefficients. The uncertainty of these coefficients is quantified using polynomial chaos expansion. The proposed method is applicable to both stationary and nonstationary non-Gaussian processes and has been validated through simulated data and real-world applications.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)

Article Engineering, Mechanical

Double mechanical frequencies locking phenomenon in a piezoelectric driven 3-DOF magnetic coupling resonator

Lei Li, Wei Yang, Dongfa Li, Jianxin Han, Wenming Zhang

Summary: The frequency locking phenomenon induced by modal coupling can effectively overcome the dependence of peak frequency on driving strength in nonlinear resonant systems and improve the stability of peak frequency. This study proposes the double frequencies locking phenomenon in a three degrees of freedom (3-DOF) magnetic coupled resonant system driven by piezoelectricity. Experimental and theoretical investigations confirm the occurrence of first frequency locking and the subsequent switching to second frequency locking with the increase of driving force. Furthermore, a mass sensing scheme for double analytes is proposed based on the double frequencies locking phenomenon.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)

Article Engineering, Mechanical

Torsional vibration attenuation of a closed-loop engine crankshaft system via the tuned mass damper and nonlinear energy sink under multiple operating conditions

Kai Ma, Jingtao Du, Yang Liu, Ximing Chen

Summary: This study explores the feasibility of using nonlinear energy sinks (NES) as replacements for traditional linear tuned mass dampers (TMD) in practical engineering applications, specifically in diesel engine crankshafts. The results show that NES provides better vibration attenuation for the crankshaft compared to TMD under different operating conditions.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)

Article Engineering, Mechanical

Mixed-flow pump cavitation characteristics extraction based on power spectrum density through pressure pulsation signal analysis

Wentao Xu, Li Cheng, Shuaihao Lei, Lei Yu, Weixuan Jiao

Summary: In this study, a high-precision hydraulic mechanical stand and a vertical mixed-flow pumping station device were used to conduct research on cavitation signals of mixed-flow pumps. By analyzing the water pressure pulsation signal, it was found that the power spectrum density method is more sensitive and capable of extracting characteristics compared to traditional time-frequency domain analysis. This has significant implications for the identification and prevention of cavitation in mixed-flow pump machinery.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)

Article Engineering, Mechanical

Design of a two-stage compliant asymmetric piezoelectrically actuated microgripper with parasitic motion compensation

Xiaodong Chen, Kang Tai, Huifeng Tan, Zhimin Xie

Summary: This paper addresses the issue of parasitic motion in microgripper jaws and its impact on clamping accuracy, and proposes a symmetrically stressed parallelogram mechanism as a solution. Through mechanical modeling and experimental validation, the effectiveness of this method is demonstrated.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)

Article Engineering, Mechanical

Influences of inclined crack defects on vibration characteristics of cylindrical roller bearings

Zhifeng Shi, Gang Zhang, Jing Liu, Xinbin Li, Yajun Xu, Changfeng Yan

Summary: This study provides useful guidance for early bearing fault detection and diagnosis by investigating the effects of crack inclination and propagation direction on the vibration characteristics of bearings.

MECHANICAL SYSTEMS AND SIGNAL PROCESSING (2024)