4.5 Article

The impact of process parameters on mechanical properties of parts fabricated in PLA with an open-source 3-D printer

期刊

RAPID PROTOTYPING JOURNAL
卷 21, 期 5, 页码 604-617

出版社

EMERALD GROUP PUBLISHING LTD
DOI: 10.1108/RPJ-09-2014-0135

关键词

Process improvement; Central composite design; Nominal strain at break; Open-source 3D printers; Polylactic acid; Ultimate tensile strength

向作者/读者索取更多资源

Purpose - This study aims to quantify the ultimate tensile strength and the nominal strain at break (epsilon(f)) of printed parts made from polylactic acid (PLA) with a Replicating Rapid prototyper (Rep-Rap) 3D printer, by varying three important process parameters: layer thickness, infill orientation and the number of shell perimeters. Little information is currently available about mechanical properties of parts printed using open-source, low-cost 3D printers. Design/methodology/approach - A computer-aided design model of a tensile test specimen was created, conforming to the ASTM: D638. Experiments were designed, based on a central composite design. A set of 60 specimens, obtained from combinations of selected parameters, was printed on a Rep-Rap Prusa I3 in PLA. Testing was performed using a JJ Instruments - T5002- type tensile testing machine and the load was measured using a load cell of 1,100 N. Findings - This study investigated the main impact of each process parameter on mechanical properties and the effects of interactions. The use of a response surface methodology allowed the proposition of an empirical model which connects process parameters and mechanical properties. Even though results showed a high variability, additional ideas on how to understand the impact of process parameters are suggested in this paper. Originality/value - On the basis of experimental results, it is possible to obtain practical suggestions to set common process parameters in relation to mechanical properties. Experiments discussed in the present paper provide a variety of data and insight regarding the relationship among the main process parameters and the stiffness and strength of fused deposition modeling-printed parts made from PLA. In particular, this paper underlines the shortage in existing literature concerning the impact of process parameters on the elastic modulus and the strain to failure for the PLA. The experimental data produced show a good degree of compliance with analytical formulations and other data found in literature.

作者

我是这篇论文的作者
点击您的名字以认领此论文并将其添加到您的个人资料中。

评论

主要评分

4.5
评分不足

次要评分

新颖性
-
重要性
-
科学严谨性
-
评价这篇论文

推荐

Article Engineering, Manufacturing

Virtual shimming simulation for smart assembly of aircraft skin panels based on a physics-driven digital twin

Chris Esposito, Chiara Cosenza, Salvatore Gerbino, Massimo Martorelli, Pasquale Franciosa

Summary: The precise control of part-to-part gaps is a major challenge in the assembly process of aircraft skin panels. The current practice of manual measurement and adjustment is time and cost ineffective. This study proposes a new methodology using in-line measurement systems and physics-based simulations to predict the part-to-part gap, reducing the need for multiple quality loops.

INTERNATIONAL JOURNAL OF INTERACTIVE DESIGN AND MANUFACTURING - IJIDEM (2022)

Article Engineering, Mechanical

Experimental and numerical investigation of heave damper hydraulic seal for racing car

Michel Azar, Marzio Grasso, Timothy Rose, Owen Carless, Chris StLeger-Harris, Carl Lawson

Summary: This article presents a combined experimental and numerical approach to analyze the failure of a heave damper hydraulic seal for racing car. The combination of evidence collected from numerical simulation and observation of surface damages on the seals proved that the cause of failure was insufficient lubrication during high frequency, short stroke applications. A new seal design requiring further study and testing has been proposed.

ENGINEERING FAILURE ANALYSIS (2022)

Article Chemistry, Physical

Morphology and microchemistry study of three commercial dental implants

Pietro Ausiello, Eleonora Bolli, Saulius Kaciulis, Antonio Gloria, Antonio Lanzotti, Massimo Martorelli, Alessio Mezzi, Roberto Montanari, Maria Richetta, Alessandra Varone

Summary: Titanium and its alloys are commonly used in commercial dental devices. This study investigated the surface morphology and chemical composition of different commercial dental implants through scanning electron microscopy and X-ray photoelectron spectroscopy. The results revealed common features and differences among the implants, as well as the presence of metal oxides on their surfaces.

SURFACE AND INTERFACE ANALYSIS (2023)

Article Materials Science, Composites

Threshold Identification and Damage Characterization of Woven GF/CF Composites under Low-Velocity Impact

Marzio Grasso, Yigeng Xu

Summary: This paper investigates the failure mechanisms of woven composites through experimental analysis. The results show that it is difficult to identify the initiation of delamination under low velocity impact. A preliminary discussion is presented regarding the nature of delamination propagation in woven composites.

JOURNAL OF COMPOSITES SCIENCE (2022)

Article Materials Science, Composites

Surface Damage in Woven Carbon Composite Panels under Orthogonal and Inclined High-Velocity Impacts

Veronica Marchante Rodriguez, Marzio Grasso, Yifan Zhao, Haochen Liu, Kailun Deng, Andrew Roberts, Gareth James Appleby-Thomas

Summary: The present research focuses on the failure analysis of composite panels impacted at a high velocity and angle. Carbon-fibre panels with and without external Kevlar layers were used in impact tests with different energy levels. The effects of mass and contact area on damage were examined using sharp and smooth gravels. Optical microscopy and thermography analyses were conducted to evaluate internal and surface damage. The results indicate that sharp impactors created more damage, but the presence of a Kevlar layer increased penetration limit and reduced damage level in the panels.

JOURNAL OF COMPOSITES SCIENCE (2022)

Article Mechanics

Numerical simulation of plasticity in double lap metallic bolted joints

Marzio Grasso, Yuanli Bai, James Brighton, Owen Carless, Chris StLeger-Harris

Summary: This article compares three plasticity models, BW, von Mises, and Drucker Prager, to predict failure modes in double-lap metallic bolted joints under shear loading. The validation of the double-lap bolted joint finite element model against literature data demonstrates the applicability of the BW ductile fracture model in predicting bolt joint failure. The effects of geometrical parameters, preload, and stress triaxiality on failure modes are investigated using Taguchi Design. The force-displacement response among the three models differs up to 20% during shear failure, and a different prediction of failure modes (shear out vs. net section) under the same loading and geometry conditions is observed.

MECHANICS BASED DESIGN OF STRUCTURES AND MACHINES (2023)

Article Engineering, Mechanical

On a numerical methodology to assess the fatigue life of connecting rods

Wentao Xu, Olivier Le Roux de Bretagne, Marzio Grasso, Matthew F. Harrison, Owen Carless, Chris StLeger-Harris

Summary: This manuscript proposes a new methodology for predicting the fatigue state of the connecting rod in automotive and motorsport applications. The method is based on individual engine speed damage estimation and the Palmgren-Miner linear damage rule. It utilizes track data, engine multibody simulation, engine combustion simulation, and finite element analysis to estimate the stress amplitude, damage from S-N curve, and cumulative damage. A connecting rod case study is used to demonstrate the suitability and accuracy of the approach in predicting fatigue life.

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART D-JOURNAL OF AUTOMOBILE ENGINEERING (2023)

Article Engineering, Aerospace

Implementation of a finite element modelling strategy for the prediction of aircraft tyre response

Amit Ramji, Marzio Grasso, James Chase, Hasher Maqbool, Michal Krypciak, Veronica Merchante, James Brighton

Summary: This paper presents a finite element modelling strategy to study the structural response of aircraft tyres under different load conditions. The model successfully simulates the interaction between the tyre and the ground, considering various rolling movements. The results are validated by comparing with experimental data, showing good agreement in stiffness.

PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART G-JOURNAL OF AEROSPACE ENGINEERING (2023)

Article Polymer Science

Electrical and Mechanical Characterisation of Poly(ethylene)oxide-Polysulfone Blend for Composite Structural Lithium Batteries

Francesco Gucci, Marzio Grasso, Stefano Russo, Glenn J. T. Leighton, Christopher Shaw, James Brighton

Summary: In this study, a blend of PEO, PSF, and LiTFSi was prepared with different PEO-PSf weight ratios and EO/Li ratios. The samples were characterized and their mechanical and electrical properties were evaluated. The PEO-PSf 70-30 EO/Li = 30/1 configuration showed a good balance between electrical conductivity and Young's modulus.

POLYMERS (2023)

Article Polymer Science

PEO-based polymer blend electrolyte for composite structural battery

Francesco Gucci, Marzio Grasso, Christopher Shaw, Glenn Leighton, Veronica Marchante Rodriguez, James Brighton

Summary: This study investigates the mechanical and ionic conductivity properties of Polyethylene oxide (PEO) blends using polysulfone (PSf) and Lithium bis(trifluoromethanesulfonyl)imide (LiTFSI). The results show that the addition of LiTFSI improves the mechanical strength and ductility of PEO, and the PEO-PSf blends exhibit good ionic conductivity at room temperature.

POLYMER-PLASTICS TECHNOLOGY AND MATERIALS (2023)

Proceedings Paper Engineering, Multidisciplinary

A Preliminary Analysis of the Effects of Process Parameters on the Impact Resistance of 3D Printed PETG and HIPS

Massimo Martorelli, Vito Gallicchio, Antonio Gloria, Antonio Lanzotti

Summary: This study evaluated the impact resistance of 3D printed PETG and HIPS under different printing parameters, and found that printing temperature is the most significant factor affecting the impact resistance.

DESIGN TOOLS AND METHODS IN INDUSTRIAL ENGINEERING II, ADM 2021 (2022)

Proceedings Paper Engineering, Multidisciplinary

A Further Investigation Toward the Design of Topology Optimized Solid-Lattice Hybrid Structures for Biomedical Applications

Chiara de Crescenzo, Maria Richetta, Massimo Martorelli, Antonio Gloria, Antonio Lanzotti

Summary: Titanium alloys, such as Ti6Al4V, have been widely used in the design of biomedical implants. 3D porous devices with controlled geometry and architecture are promising for avoiding adverse effects on bone caused by stress shielding and implant loosening. This research focuses on the design of solid-lattice hybrid structures using a two-step process of classical and lattice topology optimization. The study found that the selected strategy for material distribution and geometric features had an impact on the functional and structural performances of the hybrid structures.

DESIGN TOOLS AND METHODS IN INDUSTRIAL ENGINEERING II, ADM 2021 (2022)

Article Dentistry, Oral Surgery & Medicine

Influence of Framework Material and Posterior Implant Angulation in Full-Arch All-on-4 Implant-Supported Prosthesis Stress Concentration

Joao Paulo Mendes Tribst, Dayana Campanelli de Morais, Jefferson David Melo de Matos, Guilherme da Rocha Scalzer Lopes, Amanda Maria de Oliveira Dal Piva, Alexandre Luiz Souto Borges, Marco Antonio Bottino, Antonio Lanzotti, Massimo Martorelli, Pietro Ausiello

Summary: This study evaluated the influence of distal implants angulation and framework material on the stress concentration of an All-on-4 full-arch prosthesis. The results showed that distal implants angled in 45 degrees with a 6-mm cantilever arm had the lowest stress peaks, but distal implants angled in 45 degrees with a 10-mm cantilever arm showed the highest stress concentration when considering a PEEK framework.

DENTISTRY JOURNAL (2022)

Proceedings Paper Polymer Science

Integrated Design Strategy for Additively Manufactured Scaffolds in Tissue Engineering

Pierpaolo Fucile, Teresa Russo, Roberto De Santis, Massimo Martorelli, Michelina Catauro, Antonio Gloria

Summary: Additive manufacturing technologies enable the direct fabrication of 3D scaffolds for tissue regeneration with improved properties. By utilizing design strategies and 3D fiber deposition technique, advanced scaffolds with different lay-down patterns and tailored mechanical and biological properties can be developed. The surface modification of 3D poly(epsilon-caprolactone) scaffolds (i.e., aminolysis) is assessed for its effects on the mechanical and biological performances of the designed scaffolds.

MACROMOLECULAR SYMPOSIA (2021)

Proceedings Paper Polymer Science

Photo-Curing 3D Printing and Innovative Design of Porous Composite Structures for Biomedical Applications

Roberto De Santis, Teresa Russo, Pierpaolo Fucile, Massimo Martorelli, Michelina Catauro, Antonio Gloria

Summary: The aim of the research is to develop 3D porous and light-activated composite structures with optimized functional properties, with preliminary mechanical and biological tests carried out to meet the demand for using nondegradable scaffolds and mesenchymal stem cells in regenerative medicine.

MACROMOLECULAR SYMPOSIA (2021)

暂无数据