4.7 Article

Hydrolysis-induced aqueous gelcasting for near-net shape forming of ZTA ceramic composites

期刊

JOURNAL OF THE EUROPEAN CERAMIC SOCIETY
卷 29, 期 8, 页码 1393-1401

出版社

ELSEVIER SCI LTD
DOI: 10.1016/j.jeurceramsoc.2008.08.033

关键词

ZTA ceramics; Hydrolysis-assisted solidification; Hydrolysis-induced aqueous gelcasting; Hardness; Flexural strength; Fracture toughness

资金

  1. SERC-DST (Government of India) [SR/BY/E-04/06]
  2. Foundation for Science and Technology of Portugal [SFRH/BPD/27013/2006]
  3. CICECO
  4. Fundação para a Ciência e a Tecnologia [SFRH/BPD/27013/2006] Funding Source: FCT

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A new near-net shape forming process called hydrolysis-induced aqueous gelcasting (GCHAS) is reported in this paper for the consolidation of ZTA composites, ZTA-30 (70 wt.% Al2O3 + 30 wt.% ZrO2) and ZTA-60 (40 wt.% Al2O3 + 60 wt.% ZrO2). For comparison purposes, ceramics having the same chemical compositions were also consolidated by hydrolysis-assisted solidification (HAS). All the starting suspensions contained a solids loading of 50 vol.%. In the precursor powder mixtures, 1-5 wt.% of Al2O3 was replaced by equivalent amounts of AIN to enhance or promote or co-promote the consolidation of suspensions by HAS or by GCHAS, respectively. The suspensions for GCHAS were prepared by dispersing the ZTA powder precursor mixtures in a premix solution of 20 wt.% MAM (methacrylamide), MBAM (methylenebisacrylamide) and NVP (n-vinylpyrrolidinone) in 3:1:3 ratio in de-ionized water. Ceramics consolidated via GCHAS exhibited superior mechanical properties after consolidation and after sintering for 1 h at 1600 degrees C in comparison to those consolidated by HAS. (C) 2008 Elsevier Ltd. All rights reserved.

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