4.6 Article

Experimental investigation and 3D finite element prediction of the heat affected zone during laser assisted machining of Ti6Al4V alloy

期刊

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY
卷 210, 期 15, 页码 2215-2222

出版社

ELSEVIER SCIENCE SA
DOI: 10.1016/j.jmatprotec.2010.08.007

关键词

Finite element method; Titanium alloy; Thermomechanical processing; Laser heating; Heat affected zone

资金

  1. CAST Cooperative Research Centre [5-01-323]
  2. Australia Government

向作者/读者索取更多资源

An experimental study was conducted to characterize the heat affected zone produced when laser heating a Ti6Al4V alloy plate workpiece. The emissivity and absorptivity of the Ti6Al4V alloy were determined experimentally. A 3D transient finite element method for a moving Gaussian laser heat source was developed to predict the depth and width of the heat affected zone on the Ti6Al4V alloy workpiece. There was a close correlation between the experimental data and the simulation results. It was found that the depth and width of the heat affected zone were strongly dependent on the laser parameters (laser power, laser scan speed, the angle of incidence and the diameter of the laser spot) and material properties (thermal conductivity, specific heat and density). Parametric studies showed that the depth and width of the heat affected zone increased with an increase in the laser power and decreased with an increase of the laser spot size and the laser scan speed. The thermal model can be used to determine the laser parameters for a given cut geometry that will yield no residual heat affected zone in the material after cutting. This provides the basis to optimize and improve laser assisted machining technique. (C) 2010 Elsevier B.V. All rights reserved.

作者

我是这篇论文的作者
点击您的名字以认领此论文并将其添加到您的个人资料中。

评论

主要评分

4.6
评分不足

次要评分

新颖性
-
重要性
-
科学严谨性
-
评价这篇论文

推荐

Article Materials Science, Coatings & Films

Influence of delay strategies and residual heat on in-situ tempering in the laser metal deposition of 300M high strength steel

Cameron Barr, Shi Da Sun, Mark Easton, Nicholas Orchowski, Neil Matthews, Milan Brandt

SURFACE & COATINGS TECHNOLOGY (2020)

Article Materials Science, Coatings & Films

Microstructural analysis of in-situ reacted Ti2AlC MAX phase composite coating by laser cladding

Peter Richardson, Dylan Cuskelly, Milan Brandt, Erich Kisi

SURFACE & COATINGS TECHNOLOGY (2020)

Article Multidisciplinary Sciences

Grain structure control during metal 3D printing by high-intensity ultrasound

C. J. Todaro, M. A. Easton, D. Qiu, D. Zhang, M. J. Bermingham, E. W. Lui, M. Brandt, D. H. StJohn, M. Qian

NATURE COMMUNICATIONS (2020)

Article Automation & Control Systems

The compressive behaviour of ABS gyroid lattice structures manufactured by fused deposition modelling

Tobias Maconachie, Rance Tino, Bill Lozanovski, Marcus Watson, Alistair Jones, Chrysoula Pandelidi, Ahmad Alghamdi, Abduladheem Almalki, David Downing, Milan Brandt, Martin Leary

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2020)

Article Automation & Control Systems

Effect of additive manufactured lattice defects on mechanical properties: an automated method for the enhancement of lattice geometry

Ahmad Alghamdi, Tobias Maconachie, David Downing, Milan Brandt, Qian Ma, Martin Leary

INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY (2020)

Article Nanoscience & Nanotechnology

Effect of build orientation on the quasi-static and dynamic response of SLM AlSi10Mg

Tobias Maconachie, Martin Leary, Jianjun Zhang, Alexander Medvedev, Avik Sarker, Dong Ruan, Guoxing Lu, Omar Faruque, Milan Brandt

MATERIALS SCIENCE AND ENGINEERING A-STRUCTURAL MATERIALS PROPERTIES MICROSTRUCTURE AND PROCESSING (2020)

Article Materials Science, Multidisciplinary

The effect of pre-heat temperature on the microstructure and abrasive wear properties of laser metal deposited near-eutectic Fe-28Cr-2.9C alloy

Shi D. Sun, Daniel Fabijanic, Murugesan Annasamy, Santiago Corujeira Gallo, Ian Fordyce, Martin Leary, Mark Easton, Milan Brandt

JOURNAL OF LASER APPLICATIONS (2020)

Article Materials Science, Multidisciplinary

Increased efficiency gyroid structures by tailored material distribution

David Downing, Alistair Jones, Milan Brandt, Martin Leary

Summary: The study found that under uniaxial loading, loads predominantly distribute within helical substructures of the solid-surface gyroid, and the mechanical response can be tuned by adjusting the thickness of the load-carrying helical regions. This novel discovery enables more efficient use of material distribution.

MATERIALS & DESIGN (2021)

Article Engineering, Manufacturing

Grain refinement of stainless steel in ultrasound-assisted additive manufacturing

C. J. Todaro, M. A. Easton, D. Qiu, M. Brandt, D. H. StJohn, M. Qian

Summary: The study reveals that the use of high-intensity ultrasound can enhance the formation of fine equiaxed grains during the additive manufacturing of stainless steel, providing new opportunities for controlling grain structure in metal products fabricated by 3D printing.

ADDITIVE MANUFACTURING (2021)

Article Materials Science, Coatings & Films

Effects of furnace annealing on in situ reacted Ti2AlC MAX phase composite coatings deposited by laser cladding

Peter Richardson, Dylan Cuskelly, Milan Brandt, Erich Kisi

Summary: Low-purity laser clad MAX phase coatings were annealed at 1350 degrees C to improve Ti2AlC purity, resulting in the formation of a pure Ti2AlC layer and seven microstructurally unique sub-layers. The coatings exhibited kinetically trapped phases with potential advantages for use in extreme environments.

SURFACE & COATINGS TECHNOLOGY (2021)

Article Materials Science, Multidisciplinary

The interlace deposition method of bone equivalent material extrusion 3D printing for imaging in radiotherapy

Rance Tino, Adam Yeo, Milan Brandt, Martin Leary, Tomas Kron

Summary: The study proposes a new method for 3D printing bone-equivalent materials with adjustable density ranges, suitable for imaging in radiotherapy. Results demonstrate successful emulation of bone-like Hounsfield Unit values with the proposed method.

MATERIALS & DESIGN (2021)

Article Engineering, Mechanical

Role of deposition strategy and fill depth on the tensile and fatigue performance of 300 M repaired through laser directed energy deposition

Cameron Barr, Rizwan Abdul Rahman Rashid, Shi Da Sun, Mark Easton, Suresh Palanisamy, Nicholas Orchowski, Neil Matthews, Kevin Walker, Milan Brandt

Summary: Laser directed energy deposition repair offers significant advantages over current grind-out repair methods for 300 M steel, with samples containing 40% deposit exhibiting equivalent low cycle fatigue behavior to unfilled 10% grind-outs, although with reduced tensile strength. High cycle fatigue is linked to crack initiation at defects or locally softened regions due to in-situ tempering. Deposition strategy influences the extent of tempering, but both layer and track delay strategies result in equally softened regions, leading to similar fatigue limits regardless of fill depth. Layer delay specimens perform better overall due to more uniform tempering, preventing concentrated crack growth and premature failure.

INTERNATIONAL JOURNAL OF FATIGUE (2021)

Article Materials Science, Multidisciplinary

Machinability Analysis of Finish-Turning Operations for Ti6Al4V Tubes Fabricated by Selective Laser Melting

Guangxian Li, Rizwan Abdul Rahman Rashid, Songlin Ding, Shoujin Sun, Suresh Palanisamy

Summary: This study investigates the machinability of titanium components fabricated using additive manufacturing compared to conventional wrought methodologies. The results show that the same cutting tools used for machining wrought titanium components can be used for selective laser melted (SLMed) parts during finish-machining operations. Cutting forces in SLMed workpieces can be up to 70% higher than those in wrought counterparts. Tool-wear analysis reveals larger tool-workpiece engagement area on the tool rake face in machining wrought parts, with adhesion and attrition being the dominant wear mechanisms.

METALS (2022)

Article Chemistry, Physical

AlSi10Mg in Powder Bed Fusion with Laser Beam: An Old and Boring Material?

Michael Rasch, Dominic Bartels, Shoujin Sun, Michael Schmidt

Summary: This study examines the influence of different laser beam profiles and parameter sets on the microstructure and microhardness of materials. It is found that the local material properties can be customized by adjusting the parameters.

MATERIALS (2022)

Article Engineering, Biomedical

Automated elaborate resection planning for bone tumor surgery

Dave Hill, Tom Williamson, Chow Yin Lai, Martin Leary, Milan Brandt, Peter Choong

Summary: This study describes an automated approach for generating conformal bone tumor resection plans. The method optimizes the resection geometry, defined by the convex hull of the tumor, to minimize the volume of healthy bone collaterally resected with the tumor. The results show significant improvements compared to manual methods in reducing the collateral resection of healthy bone.

INTERNATIONAL JOURNAL OF COMPUTER ASSISTED RADIOLOGY AND SURGERY (2023)

暂无数据