Article
Materials Science, Ceramics
Magdalena Szutkowska, Jolanta Cyboron, Marcin Podsiadlo, Tomasz Polczyk
Summary: This study investigates the residual stresses of titanium carbonitride and alumina phases at different temperatures using advanced spark plasma sintering technique and XRD method. The results show that the sintering temperature has an influence on the residual stresses.
CERAMICS INTERNATIONAL
(2022)
Article
Materials Science, Multidisciplinary
Silvia Marola, Silvia Bosia, Alessandro Veltro, Gianluca Fiore, Diego Manfredi, Mariangela Lombardi, Giampiero Amato, Marcello Baricco, Livio Battezzati
Summary: This study utilized two non-destructive techniques, Raman spectroscopy and XRD method, to determine residual stresses in AlSi10Mg alloy samples. The results show that both methods can effectively evaluate the residual stresses of Al and Si in the alloy.
MATERIALS & DESIGN
(2021)
Article
Engineering, Manufacturing
Dondeti Venkata Sivareddy, Pasam Vamsi Krishna, Anne Venu Gopal
Summary: The study investigates the distribution of residual stresses in Ti6Al4V alloy during ultrasonic vibration assisted turning (UVAT). Experimental and finite element simulations were conducted to analyze the effects of vibrating and cutting parameters on residual stress profiles. The simulation results were validated with experimental data, and the influence of thermo-mechanical loading on residual stress distribution and subsurface layer of machined component was analyzed.
PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE
(2022)
Article
Materials Science, Coatings & Films
Wolfgang Tillmann, Diego Grisales, Dominic Stangier, Carl-Arne Thomann, Joerg Debus, Alexander Nienhaus, Daniel Apel
Summary: This study deposited ternary nitrides with carbon atoms into tool steel using different techniques, and found that the introduction of carbon significantly reduced residual stresses. The compressive residual stresses in multilayer coatings increased with the addition of TiAlN interlayers, and the wear coefficients of HiPIMS coatings were notably lower than DCMS coatings.
SURFACE & COATINGS TECHNOLOGY
(2021)
Article
Automation & Control Systems
Quanshun Luo
Summary: This paper proposes a new approach to simultaneously measure residual normal and shear stresses. The new method shows significantly increased precision compared to the conventional method.
INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
(2022)
Article
Materials Science, Multidisciplinary
Yubin Zhang, Tianbo Yu, Ruqing Xu, Jesper Thorborg, Wenjun Liu, Jon Tischler, Andy Godfrey, Dorte Juul Jensen
Summary: The intragranular strains and microstructure within recrystallizing grains in single phase pure iron have been studied using synchrotron micro-diffraction. Residual elastic strains of up to 1-2 x 10(-3) were observed in the recrystallizing grains, contradicting common knowledge. The local strain variations within individual grains can be similar in magnitude to those between different grains. The effects of processing and microstructural parameters on the development of local residual elastic strains and microstructure have been quantified.
MATERIALS CHARACTERIZATION
(2022)
Article
Materials Science, Multidisciplinary
Jeyun Yeom, Giacomo Lorenzin, Claudia Cancellieri, Jolanta Janczak-Rusch
Summary: Residual stresses are important for tuning the properties of thin films and nanomultilayers, but their measurement and evaluation are challenging. This study investigated the relationship between crystal orientation and residual stresses in Cu/Mo and Cu/Nb nanomultilayers and proposed a modified method for measuring residual stresses in materials with strong fiber texture.
Article
Engineering, Manufacturing
Seyyed Sajjad Ahmadpoor, Mohsen Khajehzadeh, Mohammad Reza Razfar
Summary: This study investigates ultrasonic elliptical vibration-assisted turning (UEAT) through experimental study and three-dimensional finite element simulation. The study also compares this process with ultrasonic-assisted turning (UAT) and conventional turning (CT). The effects of elliptical vibrations on cutting forces, friction coefficient, and residual stresses are examined using both experimental tests and finite element simulations. The results show that applying elliptical vibrations in UEAT can significantly increase the compressive nature of machining residual stresses.
MACHINING SCIENCE AND TECHNOLOGY
(2022)
Review
Engineering, Civil
A. Diaz, I. I. Cuesta, J. M. Alegre, A. M. P. de Jesus, J. M. Manso
Summary: The study revisits the determination of residual stress distributions in cold-formed members, reviewing various destructive and non-destructive techniques and comparing them to experimental results. Additionally, it explores theory on metal strip deformation, roll design, and computational limitations of finite element simulations.
THIN-WALLED STRUCTURES
(2021)
Article
Engineering, Industrial
Maxime Dumas, Dorian Fabre, Frederic Valiorgue, Guillaume Kermouche, Alexis Van Robaeys, Mathieu Girinon, Alexandre Brosse, Habib Karaouni, Joel Rech
Summary: This paper presents an updated method for predicting turning-induced residual stress based on a two-scale approach, which is more accurate and accessible than previous 3D hybrid methods. The new global hybrid strategy defines thermo-mechanical shapes more accurately using local 2D orthogonal cutting models and allows for easier calibration of equivalent thermo-mechanical loadings. This model provides results considering the effective machined surface topography and has been shown to predict residual stress state induced by turning operations more accurately within a shorter time frame.
JOURNAL OF MATERIALS PROCESSING TECHNOLOGY
(2021)
Article
Engineering, Manufacturing
Guilherme Roberto dos Santos Biasibetti, Rafael Menezes Nunes, Luiz Carlos de Cesaro Cavaler, Guilherme Vieira Braga Lemos, Alexandre da Silva Rocha
Summary: The study evaluated the influence of turning parameters on residual stresses in AISI 1045 steel bars, finding that feed rate and cutting speed had a major impact on residual stress distributions. The tool nose radius affected surface residual stresses, while the rake angle did not significantly change it. Samples could be divided into two residual stress groups based on surface finishing quality.
PROCEEDINGS OF THE INSTITUTION OF MECHANICAL ENGINEERS PART B-JOURNAL OF ENGINEERING MANUFACTURE
(2021)
Article
Materials Science, Multidisciplinary
Leo Morin, Chedly Braham, Pouya Tajdary, Raoudha Seddik, Gonzalo Gonzalez
Summary: This paper aims to provide spatially resolved distributions of residual stresses using X-ray diffraction measurements and a spatial deconvolution technique. The method is first applied to reconstruct residual stresses in two reference cases with strong agreement between the reference stress profiles and the reconstructed ones. Experimental X-ray diffraction measurements also show a good agreement between the local stress profile reconstructed from the measurements and that predicted numerically.
MECHANICS OF MATERIALS
(2021)
Article
Mechanics
Fabian Maass, Marlon Hahn, A. Erman Tekkaya
Summary: The study demonstrates that introducing compressive residual stresses through the use of a polymer pad during forming can improve the mechanical properties of the component, especially compared to single-point incremental forming. This method has a significant impact on the component properties.
ARCHIVE OF APPLIED MECHANICS
(2021)
Article
Engineering, Manufacturing
M. Strantza, R. K. Ganeriwala, B. Clausen, T. Q. Phan, L. E. Levine, D. C. Pagan, J. P. C. Ruff, W. E. King, N. S. Johnson, R. M. Martinez, V Anghel, G. Rafailov, D. W. Brown
Summary: This study investigates the effect of laser scan strategy on the three-dimensional residual stress state of L-PBF metallic components. High-energy X-ray diffraction was used to measure residual stress in Ti-6Al-4V bridge components built with different scanning patterns. The observed residual stresses were found to be large, around 1/2 to 3/4 of the yield strength, with higher stresses near the edges of components built with island scan strategies.
ADDITIVE MANUFACTURING
(2021)
Article
Chemistry, Physical
Arkadiusz Bednarz, Wojciech Zbigniew Misiolek
Summary: This work presents the results of numerical fatigue analysis of a turbine engine compressor blade, considering initial stresses from surface treatment and residual stresses experimentally estimated with X-ray diffraction. The study explores the impact of residual stresses on fatigue life, and compares experimental and calculated results for aircraft engine maintenance and inspection.