Synthesis of a Phenylene Phenyl Phosphine Oligomer and Its Flame Retardancy for Polycarbonate

A novel flame retardant, phenylene phenyl phosphine oligomer (PPPO) was synthesized and its chemical structure was characterized using Fourier transform infrared spectroscopy, H-1, C-13, P-31 nuclear magnetic resonance spectroscopy and mass spectrometer. PPPO was used to impart flame retardancy to polycarbonate (PC). Combustion behaviors and thermal degradation properties of PC/PPPO system were assayed by limiting oxygen index (LOI), vertical burning test (UL-94), cone calorimeter test, and thermogravimetric analysis. PC/6 wt % PPPO passed UL-94 V-0 rating with 3.0 mm samples and the LOI value was 34.1%, and PC/8 wt % PPPO also passed UL-94 V-0 rating with 1.6 mm samples and the LOI value was 36.3%. Scanning electron microscopy reveals that the char properties had crucial effects on the flame retardancy of PC. Mechanical properties and water resistance of PC/PPPO system were also measured. After water resistance test, PC/6 wt % PPPO with 3.0 mm samples and PC/8 wt % PPPO with 1.6 mm samples kept V-0 rating and mass loss was only 0.2%. The results revealed that PPPO was an efficient flame retardant for PC. (C) 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 127: 2855-2866, 2013